Hyundai Terracan 2004 Service Manual

FEATURES OF YOUR HYUNDAI 1- 33
YT10355A
WARNING:
o Extreme Hazard! Do not use a rearwardfacing child restraint on a seat protectedby an airbag in front of it.
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modificationsto the body structure, can adversely affectSRS performance and lead to possibleinjury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Solventsor cleaners could adversely affect theairbag covers and proper deployment ofthe system. o No objects should be placed over or near
the airbag modules on the steering wheel,instrument panel, and the front passen-ger's panel above the glove box, becauseany such object could cause harm if thevehicle is in a crash severe enough tocause the airbags to inflate.
o If the airbags inflate, they must be re- placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbags orby rendering the SRS inoperative.
o Do not install a child restraint system in the front passenger seat position.
o A child restraint system must never be placed in the front seat. The infant or childcould be severely injured by an airbagdeployment in case of an accident.
o If components of the airbag system must be discarded, or if the vehicle must bescrapped, certain safety precautions mustbe observed. Your Hyundai dealer knowsthese precautions and can give you thenecessary information. Failure to followthese precautions and procedures couldincrease the risk of personal injury.
o If you sell your vehicle, make certain that this manual is transferred to the newowner. o If your car was flooded and has soaked
carpeting or water on flooring, youshouldn't try to start engine; have the cartowed to authorized Hyundai dealer.
o Do not replace the bumper or the bumper guard with the one other than the Hyundaigenuine parts. Otherwise, it can adverselyaffect SRS performance and lead to unex-pected injury.

FEATURES OF YOUR HYUNDAI
1- 34
8
B250A02HP-GAT INSTRUMENTS AND CONTROLS
1. Multi-Function Light Switch
/ Front Fog Light Switch
2. Horn and Driver's Airbag (If installed)
3. Ignition Switch
4. Windshield Wiper/Washer Switch
5. Rear Fog Light (If installed)
6. Panel Brightness Control Knob (Rheostat Switch) (If installed) 7. Hazard Warning Switch
8. Cruise Control Main Switch (If installed)
9. Headlight Leveling Switch (If installed)
10. Passenger's Airbag (If installed)
11. Hood Release Lever
12. Steering Wheel Tilt Lever (If installed)
13 Cruise Control Switch (If installed)
14. Remote Fuel-Filler Lid Release Lever B250A01HP-11
23 4
56
11 7
9
12 13 1516
17
18 1914
15. Ashtray
16. Shift Lever
17. Power Outlet
18. Transfer Shift Knob
19. Seat Warmer Switch (If installed)
20. Heating/Air Conditioning Control Panel
21. Audio System (If installed)
22. Glove Box20
10
2122CAUTION: When installing a container of liquid air fresh-ener inside the vehicle, do not place it nearthe instrument cluster nor on the instrumentpanel surface. If there is any leakage from theair freshener onto these areas (Instrumentcluster, instrument panel or air ventilator), itmay damage these parts. If the liquid from theair freshener does leak onto these areas,wash them with water immediately.

FEATURES OF YOUR HYUNDAI 1- 35
B260A01HP-1
B260A02HP-GAT INSTRUMENT CLUSTER (GASOLINE ENGINE)
1. Tachometer
2. Coolant Temperature Gauge
12 345
7
6
3. Fuel Gauge
4. Speedometer 5. Trip Odometer
6. Odometer
7. Trip odometer Reset Knob

FEATURES OF YOUR HYUNDAI
1- 36
B261A02HP-GAT INDICATOR AND WARNING LIGHTS (GASOLINE ENGINE) B260A01HP-1
11
23 4 5
6 7 8 910 11 1213 14
15 1617
18
19
1. Turn Signal Indicator Light
2. ABS Service Reminder Indicator Light (If installed)
3. Supplemental Restraint (AirBag) System Service Reminder lndicator (SRI) Light(If installed)
4. Low Oil Pressure Warning Light
5. Parking Brake/Low Brake Fluid Level Warning Light 6. Charging System Warning Light
7. A/T Oil Temperature Warning Light
(If installed)
8. Overdrive Off Indicator Light (If installed)
9. High Beam Indicator Light
10. Front Fog Indicator Light
11. Automatic Transmission Position Indicator Light (If installed)
12. Cruise Indicator Light (If installed) 13. 4WD LOW Indicator Light
14. 4WD HIGH Indicator Light (Part-time 4WD)
/4WD System Warning Light (Full-time 4WD)
15. Malfunction Indicator Light (MIL)
16. Tailgate Open Warning Light
17. Door Ajar Warning Light
18. Seat Belt Warning Light (If installed)
19. Low Fuel Warning Light
Part-time 4WD :Full-time 4WD :

FEATURES OF YOUR HYUNDAI 1- 37
B260A02HP-1
B262A02HP-GAT INSTRUMENT CLUSTER (DIESEL ENGINE)
1. Tachometer
2. Coolant Temperature Gauge
3. Fuel Gauge
4. Speedometer
1
2
3 4
5
6
7
5. Trip Odometer
6. Odometer
7. Trip Odometer Reset Knob

FEATURES OF YOUR HYUNDAI
1- 38
B260A02HP-1
B264A02HP-GAT INDICATOR AND WARNING LIGHTS (DIESEL ENGINE)
1
2 34 67
8
910 11 12 13 14 17 18
19 202122
1
15
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light
(If installed)
4. Supplemental Restraint (AirBag) System Service Reminder Indicator (SRI) Light(If installed)
5. Immobilizer Warning Light (2.9 CRDi only) (If installed)
6. Fuel Filter Warning Light 7. Low Oil Pressure Warning Light
8. Brake Vacuum Warning Light
9. Parking Brake/Low Brake Fluid Level
Warning Light
10. Charging System Warning Light
11. A/T Oil Temperature Warning Light (If installed)
12. Overdrive Off Indicator Light (If installed)
13. High Beam Indicator Light
14. Front Fog Indicator Light 15. Automatic Transmission Position Indicator
Light (If installed)
16. Cruise Indicator Light (If installed)
17. 4WD LOW Indicator Light
18. 4WD HIGH Indicator Light (Part-time 4WD) /4WD System Warning Light (Full-time 4WD)
19. Malfunction Indicator Light (MIL) (If installed)
20. Tailgate Open Warning Light
21. Door Ajar Warning Light
22. Seat Belt Warning Light (If installed)
23. Low Fuel Warning Light
Part-time 4WD :Full-time 4WD :
5
23
16

FEATURES OF YOUR HYUNDAI 1- 39
B260P02Y-GAT
ABS Service Reminder Indicator Light (If installed)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on andthen go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be a prob-lem with the ABS.If this occurs, have your vehicle checked by yourHyundai dealer as soon as possible. The normalbraking system will still be operational, but with-out the assistance of the anti-lock brake system. WARNING: If both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on while driving, there may be a prob-
lem with E.B.D. (Electronic Brake Force Dis-tribution).If this occurs, avoid sudden stops and haveyour vehicle checked by your Hyundai dealeras soon as possible. B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when-ever the headlights are switched to the highbeam or flash position.
B260D01A-AAT Turn Signal Indicator Lights
The blinking green arrows on the instrument panel show the direction indicated by the turnsignals. If the arrow comes on but does not blink,blinks more rapidly than normal, or does notilluminate at all, a malfunction in the turn signalsystem is indicated. Your dealer should be con-sulted for repairs. B260G01A-AAT
Low Oil Pressure Warning Light
CAUTION: If the oil pressure warning light stays on while the engine is running, serious enginedamage may result. The oil pressure warninglight comes on whenever there is insufficientoil pressure. In normal operation, it shouldcome on when the ignition switch is turnedon, then go out when the engine is started.If the oil pressure warning light stays onwhile the engine is running, there is a seriousmalfunction. If this happens, stop the car as soon as it is safe to do so, turn off the engine and checkthe oil level. If the oil level is low, fill engine oilto the proper level and start the engine again.If the light stays on with the engine running,turn the engine off immediately. In any in-stance where the oil light stays on when theengine is running, the engine should bechecked by an authorized Hyundai dealerbefore the car is driven again.B260C01A-AAT O/D OFF Indicator (If Installed)
When the overdrive switch is turned on, the overdrive off indicator will go out. This amberindicator will be illuminated when the overdriveswitch is turned off.
B260H02A-GAT
Parking Brake/Low Brake Fluid Level Warning Light
WARNING: If you suspect brake trouble, have your brakeschecked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in a serious injury or death. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake is ap-plied and the ignition switch is turned to "ON" or"START". After the engine is started, the lightshould go out when the parking brake is re-leased.If the parking brake is not applied, the warninglight should come on when the ignition switch isturned to "ON" or "START", then go out when theengine starts. If the light comes on at any othertime, you should slow the vehicle and bring it toa complete stop in a safe location off the road-way.

FEATURES OF YOUR HYUNDAI
1- 40
B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire and damage the catalytic con-verter.
B260E01HP-GAT Seat Belt Warning Light (If Installed)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the"OFF" position to "ON" or "START".
B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a door is not completely closed.
B260A01B-GAT Front Fog Indicator Light
Front fog indicator light comes on whenever the fog light switch is on.
B260Q01HP-DAT Cruise Indicator Light (If Installed)
The cruise indicator light in the instrument cluster is illuminated only when the vehicle cruisingspeed has been set using the control switch onthe steering wheel.The indicator light does not illuminate when themain cruise control switch is activated.Information on the use of cruise control may befound on page 1-64.
The brake fluid level warning light indicates thatthe brake fluid level in the brake master cylinderis low and hydraulic brake fluid conforming toDOT 3 or DOT 4 specifications should be added.After adding fluid, if no other trouble is found, thecar should be immediately and carefully driven toa Hyundai dealer for inspection. If further troubleis experienced, the vehicle should not be drivenat all but taken to a dealer by a professionaltowing service or some other safe method.Your Hyundai is equipped with dual-diagonalbraking systems. This means you still have brak-ing on two wheels even if one of the dual systemsshould fail. With only one of the dual systemsworking, more than normal pedal travel andgreater pedal pressure are required to stop thecar. Also, the car will not stop in as short adistance with only half of the brake system work-ing. If the brakes fail while you are driving, shift toa lower gear for additional engine braking andstop the car as soon as it is safe to do so.
B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhile the engine is running, there is a malfunctionin the electrical charging system. If the lightcomes on while you are driving, stop, turn off theengine and check under the hood. First, makecertain the generator drive belt is in place. If it is,check the tension of the belt.And then, have the system checked by yourHyundai dealer. CAUTION: If the drive belt (generator belt) is loose,broken, or missing while the vehicle is driv-ing, there may be a serious malfunction, en-gine could overheat because this belt alsodrives the water pump. B260K01B-GAT
Tail gate Open Warning Light
This light remains on unless the tail gate iscompletely closed and latched.

FEATURES OF YOUR HYUNDAI 1- 41
B260T01HP-GAT
4WD HIGH Indicator Light (Part-time 4WD only)
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive) HIGH indicator light willcome on and then go off in a few seconds.The 4WD HIGH indicator light will illuminatewhen the transfer shift knob is set to 4H position. CAUTION: If the 4WD HIGH indicator light ( )illuminates with the 4WD LOW indicator light( ) while driving, this indicates that thereis a malfunction in the 4WD system. If thisoccurs, have your vehicle checked by anauthorized Hyundai dealer as soon as pos-sible.
B260N01A-AAT
Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and thesystem is not functioning properly so that theexhaust gas regulation values are not satisfied.This light will also illuminate when the ignition keyis turned to the "ON" position, and will go out in afew seconds. If it illuminates while driving, or doesnot illuminate when the ignition key is turned to the"ON" position, take your car to your nearestauthorized Hyundai dealer and have the systemchecked.
B260R01HP-GAT 4WD LOW Indicator Light
When the key is turned to the "ON" position, the
4WD(Four Wheel Drive) LOW indicator light willcome on and then go off in a few seconds.
The 4WD LOW indicator light comes on when thetransfer shift knob is set to low position (Part-time4WD type : 4L position, Full-time 4WD type :LOW position).
B260B01A-AAT
SRS (Airbag) Service Reminder Indicator (SRI) Light(If installed)
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position or afterthe engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, orcontinuously remains on after flashing for about6 seconds when you turned the ignition key to the"ON" position or started the engine, or if it comeson while driving, have the SRS inspected by anauthorized Hyundai Dealer.B265T01HP-GAT 4WD System Warning Light (Full-time 4WD only)
When the key is turned to the "ON" position, the 4WD (Four wheel drive) system warning light willcome on and then go off in a few seconds. CAUTION: If the 4WD system warning light ( ) blinkswhile driving, this indicates that there is amalfunction in the 4WD system. If this oc-curs, have your vehicle checked by an autho-rized Hyundai dealer as soon as possible.
B260U01HP-DAT A/T(Automatic Transmission)
Oil Temperature Warning Light(If installed)
The A/T oil temperature warning light comes on when the automatic transmission oil temperaturegoes up to the temperature that may result inserious damage of automatic transmission.If the A/T oil temperature warning light comes onwhile driving, park your vehicle in at a safe place
as soon as possible. With the selector levershifted into "P" position, allow the engine to idleuntil the warning light goes off. When the warninglight goes off, the vehicle can be driven normally.
A/T

FEATURES OF YOUR HYUNDAI
1- 42 Water temperature
(°C)
Below -30 -25 -20-15-10-50
20 Illuminating time
(2.9 CRDi) (sec) 26201510
5.53.5 20
NOTE: If the engine were not started within 2 sec-onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again.
The brake vacuum warning light should come onwhen the vacuum level in brake booster descendsto about 275 mmHg or below. The brake systemis designed to stop the vehicle with reserve assistif brake pedal is held down. This reserve is greatlyreduced each time you release the brake. Withoutvacuum assist your vehicle can still be stopped bypushing much harder on brake pedal, however thestopping distance may be much longer. If the lightcomes on at any other time, you should slow thevehicle and bring it to a complete stop in a safelocation off the roadway.After starting the engine, do not drive the vehicleuntil the vacuum level is above 275 mmHg belowatmosphere and warning light has turned off. Iffurther trouble is experienced, the vehicle shouldnot be driven at all but taken to a dealer by aprofessional towing service. B265C02HP-GAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position. Theengine can be started after the preheat indicationlight goes off. The illuminating time varies withthe water temperature.
Water temperature (°C)
Below -30 -20 -156080 Illuminating time
(2.5 TCI) (sec)
22.586
0.5 0
B265A01B-GAT Fuel Filter Warning Light(Diesel)
This light illuminates when the ignition switch is set to the "ON" position and goes off after theengine has started. If it lights up while theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter. (Refer to "Do-lt-Yourself Maintenance")
B265B01HP-GAT Brake Vacuum Warning Light(Diesel)
WARNING: If you suspect brake trouble, have your brakeschecked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in serious injury or death.
CAUTION: If the warning light doesn't go off or blinks,this indicates that there is a malfunction inthe automatic transmission or T.C.U (Trans-mission Control Unit). If this occurs, haveyour vehicle checked by an authorizedHyundai dealer.