power steering fluid INFINITI M35 2006 Factory Owner's Manual
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ENGINE ASSEMBLY
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Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine, transmission assembly with front suspension member from vehicle downward. Then
separate engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-809, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-40, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery cables. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:
Front and rear engine undercover (power tool)
Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-177, "AIR CLEANER AND AIR
DUCT" .
Front road wheels and tires (power tool)
Engine Room LH
1. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
2. Disconnect wire bonding from exhaust manifold cover to vehicle.
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
5. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
151, "REFRIGERANT LINES" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-193, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect ground cable (between vehicle and right bank cylinder head).
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Ve h i c le i n s i d e
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-37, "
BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.
Page 3309 of 5621
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3. Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.
CAUTION:
When pulling out harnesses, take care not to damage harnesses and connectors.
After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.
Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Disconnect heated oxygen sensor 2 harness. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Remove exhaust front tube with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-13, "
STEERING COLUMN" .
5. Separate steering outer sockets from steering knuckle. Refer to PS-18, "
POWER STEERING GEAR" .
6. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so
that it does not sag. Refer to AT-222, "
SHIFT CONTROL SYSTEM" .
7. Remove rear plate cover from oil pan. Then remove bolts fixing drive plate to torque converter. Refer to
EM-187, "
OIL PAN AND OIL STRAINER" and AT-271, "TRANSMISSION ASSEMBLY" .
8. Remove transmission joint bolts which pierce at oil pan lower rear side. Refer to AT- 2 7 1 , "
TRANSMIS-
SION ASSEMBLY" .
9. Remove lower ends of left and right strut from transverse link. Refer to FSU-6, "
FRONT SUSPENSION
ASSEMBLY" .
10. Remove transverse link mounting bolts at knuckle side. Refer to FSU-14, "
TRANSVERSE LINK" .
11. Remove front stabilizer at transverse link side. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
12. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPELLER SHAFT" .
Removal Work
1. Use manual lift table caddy (commercial service tool) or equiva-
lently rigid tool such as transmission jack. Securely support bot-
tom of suspension member and transmission assembly.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
2. Remove engine rear member mounting bolts.
3. Remove front suspension member mounting nuts and bolts with power tool. Refer to FSU-6, "
FRONT
SUSPENSION ASSEMBLY" .
4. Carefully lower jack, or raise lift to remove engine, transmission and front suspension member assembly.
When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support vehicle
at rear jacking point(s) to prevent it from falling it off the lift.
PBIC0804E
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Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
Page 3487 of 5621
GI-24
HOW TO USE THIS MANUAL
Revision: 2006 January2006 M35/M45
AbbreviationsNAS0007O
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
D
3Drive range 3rd gear
D
4Drive range 4th gear
FR, RR Front, Rear
LH, RH Left-Hand, Right-Hand
M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
2
22nd range 2nd gear
2
12nd range 1st gear
1
21st range 2nd gear
1
11st range 1st gear
Page 3647 of 5621
IDX-6
ALPHABETICAL INDEX
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-13
MIL data link connectors circuit ....... EC-722, EC-1459
MIL/DL - Wiring diagram .................. EC-722, EC-1459
MIRROR - Wiring diagram ................................ GW-99
Mirror, door ..................................................... GW-120
Mirror, out side ................................................ GW-120
Misfire .............................................. EC-361, EC-1084
MMSW - Wiring diagram .................................. AT-168
Mode door control linkage adjustment ATC-79, ATC-82
Mode door motor .............. ATC-75, ATC-80, ATC-140
Molding - See Exterior .............................. EI-25, EI-29
Mud guard - See Exterior .................................... EI-22
Multiport fuel injection (MFI) system .... EC-31, EC-741
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-256
NONDTC - Wiring diagram .............................. AT-187
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-12
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
NVIS (Nissan vehicle immobilizer system) precautions
GI-3
O
O2H2B1 - Wiring diagram .................. EC-191
, EC-913
O2H2B2 - Wiring diagram .................. EC-193, EC-915
O2S2B1 - Wiring diagram .. EC-289, EC-300, EC-313,
EC-1012
, EC-1023, EC-1036
O2S2B2 - Wiring diagram .. EC-291, EC-302, EC-315,
EC-1014
, EC-1025, EC-1038
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-29
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-29
Oil pressure (engine)(VK45DE) ......................... LU-26
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-318
Oil pump (engine)(VK45DE) .............................. LU-30
Oil pump (engine)(VQ35DE) .............................. LU-18
Oil pump regulator valve (engine)(VK45DE) ..... LU-30
Oil pump regulator valve (engine)(VQ35DE) ..... LU-18
Oil seal replacement (engine)(VK45DE) ......... EM-229
Oil seal replacement (engine)(VQ35DE) .......... EM-98
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system ................ EC-54, EC-764
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-756
Out side mirror ................................................ GW-120
Overheat ......................................... EC-512, EC-1239
P
P/SCKT - Wiring diagram ................................ WW-51
Park/Neutral position switch ........... EC-504, EC-1223
Park/neutral position switch (A/T) .................... AT-113
Parking brake control ........................................... PB-3
Parking lamp .................................................... LT-249
PCV (positive crankcase ventilation) .. EC-51, EC-761
PGC/V - Wiring diagram .. EC-414, EC-422, EC-1134,
EC-1142
PHASE - Wiring diagram ............................... EC-1108
PHSB1 - Wiring diagram .................................. EC-385
PHSB2 - Wiring diagram .................................. EC-387
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-124
Piston assembly(VK45DE) ............................. EM-260
Piston assembly(VQ35DE) ............................. EM-135
Piston pin inspection(VK45DE) ....................... EM-266
Piston pin inspection(VQ35DE) ...................... EM-140
Piston ring inspection(VK45DE) ..................... EM-267
Piston ring inspection(VQ35DE) ..................... EM-141
Piston to bore clearance(VK45DE) ................. EM-270
Piston to bore clearance(VQ35DE) ................ EM-144
PNP/SW - Wiring diagram . EC-506, EC-1225, AT-114
POS - Wiring diagram ..................... EC-378, EC-1101
POWER - Wiring diagram ................................... PG-5
Power door mirror .............................................. BL-24
Power socket ................................................... WW-51
Power steering fluid level ........................ PS-8, MA-37
Power steering gear ........................................... PS-18
Power steering hydraulic pressure .................... PS-29
Power steering oil pump .................................... PS-29
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-13
PRE/SE - Wiring diagram EC-445, EC-452, EC-1165,
EC-1172
Precations for Leak detection dye .................. ATC-15
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-153, AT-172
Pressure switch 2 ............................................ AT-165
Pressure switch 3 .............................. AT-149, AT-174
Pressure switch 5 .............................. AT-157, AT-176
Pressure switch 6 .............................. AT-161, AT-178
Pressure test (A/T) ............................................. AT-55
Propeller shaft ........................................... PR-4, PR-6
Propeller shaft on vehicle service ............. PR-4, PR-6
Propeller shaft vibration ............................ PR-4, PR-6
PS/SEN - Wiring diagram ............... EC-488, EC-1207
R
Radiator(VK45DE) ............................................ CO-43
Radiator(VQ35DE) ............................................ CO-14
Rear axle .......................................................... RAX-5
Rear bumper ....................................................... EI-14
Rear combination lamp removal and installation ..........
Page 4778 of 5621
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Drive Belts Tension Adjustment ............................. 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................ ... 18
Changing Air Cleaner Filter .................................... 18
VISCOUS PAPER TYPE ..................................... 18
Changing Engine Oil .............................................. 18
Changing Oil Filter ................................................. 19
REMOVAL ........................................................
... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 20
Changing Spark Plugs (Platinum-Tipped Type) ..... 20
REMOVAL ........................................................
... 20INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
Checking EVAP Vapor Lines .................................. 21
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22
Checking Drive Belts .............................................. 22
Tension Adjustment .............................................
... 22
Changing Engine Coolant ....................................... 22
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 23
FLUSHING COOLING SYSTEM ......................... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter .................................... 25
VISCOUS PAPER TYPE ..................................... 25
Changing Engine Oil ............................................
... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................
... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
Changing Spark Plugs (Platinum-Tipped Type) ...... 27
REMOVAL ........................................................
... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
CHASSIS AND BODY MAINTENANCE ................... 29
Checking Exhaust System ...................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
Changing Transfer Fluid ......................................... 32
Checking Propeller Shaft ........................................ 32
Checking Differential Gear Oil ................................ 32
Changing Differential Gear Oil ................................ 33
Balancing Wheels (Bonding Weight Type) ............. 33
REMOVAL ........................................................
... 33
WHEEL BALANCE ADJUSTMENT ..................... 33
Tire Rotation ........................................................... 35
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 36
Page 4779 of 5621
MA-2Revision: 2006 January2006 M35/M45 ROTOR ................................................................ 36
CALIPER ............................................................. 36
PAD ..................................................................... 36
Checking Steering Gear and Linkage ..................... 36
STEERING GEAR ............................................... 36
STEERING LINKAGE .......................................... 36
Checking Power Steering Fluid and Lines .............. 37
Axle and Suspension Parts ..................................... 37
Drive Shaft .............................................................. 38
Lubricating Locks, Hinges and Hood Latch ............ 38
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 40
Standard and Limit .................................................. 40
BELT DEFLECTION AND TENSION (VQ35DE) ... 40
BELT DEFLECTION AND TENSION (VK45DE) ... 40
ENGINE COOLANT CAPACITY (APPROXI-MATE) (VQ35DE) ................................................ 40
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) ................................................. 40
RADIATOR ........................................................... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ............................................................ 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) ............................................................. 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ............................................................ 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) ............................................................. 41
WHEEL BALANCE .............................................. 41
Page 4783 of 5621
MA-6
GENERAL MAINTENANCE
Revision: 2006 January2006 M35/M45
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel). Parking brakeCheck that the pedal has the proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the parking brake is applied.PB-2
Automatic transmis-
sion "Park" mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the P (Park) position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-15
, MA-22
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake fluid levelMake sure that the brake fluid level is between the “MAX” and “MIN” lines on
the reservoir.MA-35
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions
require frequent checks of the battery fluid level.SC-5, "
CHECKING
ELECTROLYTE LEVEL"
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-14, MA-22
Engine oil levelCheck the level on the oil level gauge after parking the vehicle on a level spot
and turning off the engine.MA-18, MA-25
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-37
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately
locate the trouble and correct it.MA-29
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—
Page 4789 of 5621
MA-12
RECOMMENDED FLUIDS AND LUBRICANTS
Revision: 2006 January2006 M35/M45
RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants NLS0007E
*1: For further details, see “SAE Viscosity Number”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the INFINITI new
vehicle limited warranty.
*3: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0
C (32F).
*4: DEXRONTM III/ MERCONTM or equivalent may also be used. Outside the continental United States and Alaska contact an INFINITI
dealer for more information regarding suitable fluids, including recommended brand(s) of DEXRON TM III/ MERCONTM automatic trans-
mission fluid.
*5: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM , or equivalent ATF may also be used.
*6: Available in mainland U.S.A. through your INFINITI dealer.Capacity (Approximate)
Recommended Fluids/Lubricants
US measureImp mea-
sureLiter
Engine oil
Drain and
refillWith oil fil-
ter changeVK45DE 5-3/4 qt 4-7/8 qt 5.5
For VK45DE engine
Genuine NISSAN engine oil
API Certification Mark*1
API grade SJ or SL, Energy Conserving*1
ILSAC grade GF-II & GF-III*1
For VQ35DE engine
Genuine NISSAN engine oil
API Certification Mark*1
API grade SG/SH, Energy Conserving I & II
or API grade SJ or SL, Energy Conserving *1
ILSAC grade GF-I, GF-II & GF-III *1 VQ35DE 5 qt 4 - 1/8 qt 4.7
Without oil
filter
changeVK45DE 5-1/8 qt 4-1/4 qt 4.9
VQ35DE 4-5/8 qt 3-7/8 qt 4.4
Dry engine (Overhaul)VK45DE 7-1/8 qt 5-7/8 qt 6.7
VQ35DE 5-3/4 qt 4-3/4 qt 5.4
Cooling
systemWith res-
ervoir tankVK45DE 11 qt 9-1/8 qt 10.4
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent VQ35DE 9-3/8 qt 7-7/8 qt 8.9
Reservoir
tankVK45DE 5/8 qt 1/2 qt 0.6
VQ35DE 5/8 qt 1/2 qt 0.6
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF *2
Differential gear oilFront 1-3/8 pt 1-1/8 pt 0.65
API GL-5, Viscosity SAE 80W-90 *3
Rear 3 pt 2-1/2 pt 1.40
Transfer fluid 2-5/8 pt 2-1/4 pt 1.25Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic
Transmission Fluid*4
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*5
Brake fluid — — —Genuine NISSAN Super Heavy Duty Brake
Fluid*6 or equivalent
DOT 3 (US FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — —Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze or equivalent
Fuel recommendationVK45DE — — —Refer to GI-6, "
Precautions for Fuel (Unleaded
Premium Gasoline Required)" .
VQ35DE — — —Refer to GI-6, "
Precautions for Fuel (Unleaded
Premium Gasoline Recommended)" .
Page 4791 of 5621
MA-14
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2006 January2006 M35/M45
ENGINE MAINTENANCE (VQ35DE ENGINE)PFP:10001
Checking Drive BeltsNLS0007H
WAR NING :
Be sure to perform when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on belt midway
between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
Measure the belt tension with belt tension gauge (Commercial
service tool: BT3373-F or equivalent) at points marked
shown in the figure.
When measuring the deflection, apply 98 N (10 kg, 22 lb) at
the marked point.
Adjust if the belt deflection exceeds the limit or if the belt ten-
sion is not within specifications.
CAUTION:
When checking the belt deflection or the tension immediately after installation, first adjust it to
the specified value. Then, after turning crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.
Tighten idler pulley lock nut by hand and measure the deflection or the tension without loose-
ness.
Belt Deflection and Tension
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on belt.
Drive Belts Tension AdjustmentNLS0007I
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection or tension of belt being used exceeds “Limit”, adjust it to value for “After adjust-
ment”.
When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley grooves.
Keep engine oil, working fluid and engine coolant away from belt and pulley grooves.
Do not twist or bend belt excessively.
KBIA1731J
ItemsDeflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(48 - 57,
106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) —
PortionBelt tightening method for adjustment
Alternator and power steering oil pump belt Adjusting bolt on idler pulley
A/C compressor belt Adjusting bolt on idler pulley