oil INFINITI QX4 2001 Factory Manual PDF

Page 344 of 2395

SAT931A
Assembly (1)NBAT01551. Install manual shaft components.
a. Install oil seal onto manual shaft.
IApply ATF to oil seal.
IWrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission
case.
c. Remove masking tape.
SAT932A
d. Push oil seal evenly and install it onto transmission case.
SAT933A
e. Align groove in shaft with retaining pin hole, then retaining pin
into position as shown in figure at left.
SAT901E
f. Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto
manual shaft.
SAT936A
h. Install lock nuts onto manual shaft.
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Assembly (1)
AT-339

Page 349 of 2395

SAT957A
b. Carefully push output shaft against front of transmission case.
Install snap ring on front of output shaft.
ICheck to be sure output shaft cannot be removed in rear
direction.
SAT217B
c. Install needle bearing on transmission case.
IPay attention to its direction Ð Black side goes to rear.
IApply petroleum jelly to needle bearing.
SAT218B
d. Install parking gear on transmission case.
SAT960A
e. Install snap ring on rear of output shaft.
ICheck to be sure output shaft cannot be removed in for-
ward direction.
SAT759I
7. Install adapter case (4WD model only).
a. Install oil seal on adapter case.
IApply ATF to oil seal.
ASSEMBLY
Assembly (1) (Cont'd)
AT-344

Page 352 of 2395

Adjustment=NBAT0156When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part name Total end play Reverse clutch end play
Transmission caseII
Low one-way clutch inner raceII
Overrun clutch hubII
Rear internal gearII
Rear planetary carrierII
Rear sun gearII
Front planetary carrierII
Front sun gearII
High clutch hubII
High clutch drumII
Oil pump coverII
Reverse clutch drum ÐI
SAT975A
1. Adjust total end play.
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
SAT976A
a. With needle bearing installed, place J34291-1 (bridge),
J34291-2 (legs) and the J34291-5 (gauging cylinder) onto oil
pump. The long ends of legs should be placed firmly on
machined surface of oil pump assembly. The gauging cylinder
should rest on top of the needle bearing. Lock gauging cylin-
der in place with set screw.
SAT977A
b. Install J34291-23 (gauging plunger) into gauging cylinder.
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Adjustment
AT-347

Page 353 of 2395

SAT978A
c. Install original bearing race inside reverse clutch drum. Place
shim selecting gauge with its legs on machined surface of
transmission case (no gasket). Allow gauging plunger to rest
on bearing race. Lock gauging plunger in place with set screw.
SAT979A
d. Remove Tool and use feeler gauge to measure gap between
gauging cylinder and gauging plunger. This measurement
should give exact total end play.
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
IIf end play is out of specification, decrease or increase thick-
ness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race:
Refer to SDS, AT-360.
SAT980A
2. Adjust reverse clutch drum end play.
Reverse clutch drum end play ªT
2º:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
SAT981A
a. Place J34291-1 (bridge), J34291-2 (legs) and J34291-5 (gaug-
ing cylinder) on machined surface of transmission case (no
gasket). Allow gauging cylinder to rest on front thrust surface
of reverse clutch drum. Lock cylinder in place with set screw.
SAT982AA
b. Install J34291-23 (gauging plunger) into gauging cylinder.
ASSEMBLY
Adjustment (Cont'd)
AT-348

Page 354 of 2395

SAT983A
c. Install original thrust washer on oil pump. Place shim setting
gauge legs onto machined surface of oil pump assembly. Allow
gauging plunger to rest on thrust washer. Lock plunger in place
with set screw.
SAT984A
d. Use feeler gauge to measure gap between gauging plunger
and gauging cylinder. This measurement should give you exact
reverse clutch drum end play.
Reverse clutch drum end play ªT
2º:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
IIf end play is out of specification, decrease or increase thick-
ness of oil pump thrust washer as necessary.
Available oil pump thrust washer:
Refer to SDS, AT-361.
SAT985A
Assembly (2)NBAT01571. Install brake band and band strut.
a. Install band strut on brake band.
IApply petroleum jelly to band strut.
SAT986A
b. Place brake band on periphery of reverse clutch drum, and
insert band strut into end of band servo piston stem.
SAT987A
c. Install anchor end bolt on transmission case. Then, tighten
anchor end bolt just enough so that reverse clutch drum (clutch
pack) will not tilt forward.
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Adjustment (Cont'd)
AT-349

Page 355 of 2395

SAT988A
2. Install input shaft on transmission case.
IPay attention to its direction Ð O-ring groove side is front.
3. Install gasket on transmission case.
SAT989A
4. Install oil pump assembly.
a. Install needle bearing on oil pump assembly.
IApply petroleum jelly to the needle bearing.
b. Install selected thrust washer on oil pump assembly.
IApply petroleum jelly to thrust washer.
SAT990A
c. Carefully install seal rings into grooves and press them into the
petroleum jelly so that they are a tight fit.
SAT991A
d. Install O-ring on oil pump assembly.
IApply petroleum jelly to O-ring.
SAT992A
e. Apply petroleum jelly to mating surface of transmission case
and oil pump assembly.
ASSEMBLY
Assembly (2) (Cont'd)
AT-350

Page 356 of 2395

SAT993A
f. Install oil pump assembly.
IInstall two converter housing securing bolts in bolt holes
in oil pump assembly as guides.
SAT994A
IInsert oil pump assembly to the specified position in
transmission, as shown at left.
SAT114B
5. Install O-ring on input shaft.
IApply ATF to O-rings.
SAT397C
6. Install converter housing.
a. Apply recommended sealant (Genuine anaerobic liquid
gasket, Three Bond TB1215, Locktite Part No. 51813 or
equivalent) to outer periphery of bolt holes in converter hous-
ing.
IDo not apply too much sealant.
SAT158G
b. Apply recommended sealant (Genuine anaerobic liquid
gasket, Three Bond TB1215, Locktite Part No. 51813 or
equivalent) to seating surfaces of bolts that secure front of
converter housing.
c. Install converter housing on transmission case.
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Assembly (2) (Cont'd)
AT-351

Page 358 of 2395

SAT006B
c. Place control valve assembly on transmission case. Connect
solenoid connector for upper body.
d. Install connector clip.
SAT353B
e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten bolts A and B.
ICheck that terminal assembly does not catch.
Bolt symbolmm (in)
A 33 (1.30)
B 45 (1.77)
SAT221B
g. Install O-ring on oil strainer.
IApply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
SAT009B
i. Securely fasten terminal harness with clips.
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Assembly (2) (Cont'd)
AT-353

Page 359 of 2395

SAT010B
j. Install torque converter clutch solenoid valve and A/T fluid tem-
perature sensor connectors.
SAT011B
11. Install oil pan.
a. Attach a magnet to oil pan.
SAT365I
b. Install new oil pan gasket on transmission case.
c. Install oil pan and bracket on transmission case.
IAlways replace oil pan bolts as they are self-sealing bolts.
IBefore installing bolts, remove traces of sealant and oil
from mating surface and thread holes.
ITighten four bolts in a criss-cross pattern to prevent dis-
location of gasket.
d. Tighten drain plug.
SAT299I
12. Install PNP switch.
a. Check that manual shaft is in ª1º position.
b. Temporarily install PNP switch on manual shaft.
c. Move manual shaft to ªNº.
SAT014B
d. Tighten bolts while inserting 4.0 mm (0.157 in) dia. pin verti-
cally into locating holes in PNP switch and manual shaft.
ASSEMBLY
Assembly (2) (Cont'd)
AT-354

Page 360 of 2395

SAT428DA
13. Install torque converter.
a. Pour ATF into torque converter.
IApproximately 2 liters (2-1/8 US qt, 1-3/4 Imp qt) of fluid
are required for a new torque converter.
IWhen reusing old torque converter, add the same amount
of fluid as was drained.
SAT016B
b. Install torque converter while aligning notches and oil pump.
SAT017B
c. Measure distance A to check that torque converter is in proper
position.
Distance ªAº:
25.0 mm (0.984 in) or more
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Assembly (2) (Cont'd)
AT-355

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