light INFINITI QX4 2005 Factory User Guide
Page 319 of 3419
AT-248
TRANSMISSION ASSEMBLY
Revision: October 20052005 QX56
8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing part.
11. Secure drive plate using Tool then remove drive plate to torque
converter bolts.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
NOTE:
Tool must be removed and drive plate turned to access all drive
plate to torque converter bolts.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow it to collide against the drain plug.
13. Remove cross member with power tool.
14. Tilt the transmission slightly to keep the clearance between body and transmission, and then disconnect
air breather hose from A/T fluid indicator pipe. Refer to AT-244, "
REMOVAL" .
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove A/T assembly to engine bolts with power tool.
19. Remove A/T assembly with transfer from vehicle, using Tool.
CAUTION:
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
NOTE:
The actual special service tool may differ from tool shown.
20. Remove transfer from A/T assembly. Refer to TF-143,
"REMOVAL" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
LCIA0334E
Tool number : — (J-47245)
Tool number : — (J-47002)
LCIA0335E
SCIA2203E
Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B
Page 372 of 3419
ASSEMBLY
AT-301
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: October 20052005 QX56
15. Install new seal rings to drum support.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Install snap ring (fixing spring retainer) in transmission case
while compressing return spring, using Tool.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA3333E
SCIA2324E
Tool number : KV31102400 (J-34285, J-34285-87)
SCIA5582E
Page 409 of 3419
ATC-14
PREPARATION
Revision: October 20052005 QX56
PREPARATIONPFP:00002
Special Service ToolsEJS003WY
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
HFC-134a (R-134a) Service Tools and EquipmentEJS003WZ
Never mix HFC-134a (R-134a) refrigerant and/or the specified lubricant with CFC-12 (R-12) refrigerant and/or
the lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Adapters that convert one size fitting to another must never be used refrigerant/lubricant contamination will
occur and compressor failure will result.
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-38873-A)
Pulley installerInstalling pulley
KV99233130
(J-29884)
Pulley pullerRemoving pulley
LHA171
LHA172
Tool number
(Kent-Moore No.)
Tool nameDescription
HFC-134a (R-134a)
(—)
RefrigerantContainer color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
large container 1/2”-16 ACME
—
(—)
NISSAN A/C System Lubricant
Type S Type: Poly alkylene glycol oil (PAG),
type S
Application: HFC-134a (R-134a)
swash plate compressors (NISSAN
only)
Lubricity: 40 m (1.4 US fl oz, 1.4 Imp
fl oz)
—
(ACR2005-NI)
ACR5 A/C Service CenterRefrigerant Recovery and Recycling
and Recharging
S-NT196
S-NT197
WJIA0293E
Page 453 of 3419
ATC-58
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow" .
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for AT C - 6 4 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F
is selected.
CHECKING RECIRCULATION
1. Press recirculation ( ) switch one time. Recirculation indica-
tor should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation
indicator should go off.
3. Listen for intake door position change (blower sound should
change slightly).
If NG, go to trouble diagnosis procedure for ATC-83, "
Intake Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F is selected.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature control dial (driver side or passenger side)
counterclockwise until 16°C (60°F) is displayed.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-121, "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to ATC-72,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 6 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue the check.
WJIA1045E
WJIA0528E
WJIA1046E
WJIA1047E
Page 521 of 3419
ATC-126
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high.High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.Replace compressor.
No temperature difference
between high- and low-pres-
sure sides.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.Replace compressor.
AC356A
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low.
There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted.Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check lubricant for contami-
nation.
Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet may
be frosted.
Temperature difference
occurs somewhere in high-
pressure side.High-pressure pipe located
between liquit tank and expan-
sion valve is clogged.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Expansion valve and liquid
tank are warm or only cool
when touched.Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to ATC-189,
"Checking for Refrigerant
Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted.Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve
adjustment.
2. Malfunctioning expansion
valve.
3. Outlet and inlet may be
clogged.
Remove foreign particles by
using compressed air.
Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet.Low-pressure pipe is clogged
or crushed.
Check and repair malfunc-
tioning parts.
Check lubricant for contami-
nation.
Air flow volume is too low. Evaporator is frozen.
Check intake sensor circuit.
Refer to ATC-145, "
Intake
Sensor Circuit" .
Repair evaporator fins.
Replace evaporator.
Refer to AT C - 9 3 , "Front
Blower Motor Circuit" .
AC353A
Page 538 of 3419
TROUBLE DIAGNOSIS
ATC-143
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
COMPONENT INSPECTION
In-vehicle Sensor
After disconnecting in-vehicle sensor connector M32, measure resis-
tance between terminals 1 and 4 at sensor component side, using
the table below.
If NG, replace in-vehicle sensor.
Optical Sensor CircuitEJS003Y4
COMPONENT DESCRIPTION
The optical sensor is located in the center of the defroster grille. It
detects sunload entering through windshield by means of a photo
diode. The sensor converts the sunload into a current value which is
then input into the front air control.
OPTICAL INPUT PROCESS
The front air control includes a processing circuit which averages the variations in detected sunload over a
period of time. This prevents adjustments in the ATC system operation due to small or quick variations in
detected sunload.
For example, consider driving along a road bordered by an occasional group of large trees. The sunload
detected by the optical sensor will vary whenever the trees obstruct the sunlight. The processing circuit aver-
ages the detected sunload over a period of time, so that the (insignificant) effect of the trees momentarily
obstructing the sunlight does not cause any change in the ATC system operation. On the other hand, shortly
after entering a long tunnel, the system will recognize the change in sunload, and the system will react accord-
ingly.
Temperature °C (°F) Resistance kΩ
−15 (5) 21.40
−10 (14) 16.15
−5 (23) 12.29
0 (32) 9.41
5 (41) 7.27
10 (50) 5.66
15 (59) 4.45
20 (68) 3.51
25 (77) 2.79
30 (86) 2.24
35 (95) 1.80
40 (104) 1.45
45 (113) 1.18
WJIA0825E
WJIA0569E
Page 584 of 3419
REFRIGERANT LINES
ATC-189
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of air and contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
After charging refrigerant, check for leaks.
Checking for Refrigerant LeaksEJS003Z5
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage, and corrosion. Any A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector (J-41995) or fluo-
rescent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant leak detector probe slower and closer to the suspected leak area will
improve the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Dye Leak DetectorEJS003Z6
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a
low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core assembly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, then inspect the shop rag or cloth with the fluorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent
future misdiagnosis.
4. Perform a system performance check and then verify the leak repair using a electronic refrigerant leak
detector (J-41995).
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the sur-
faces to be checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the electronic refrigerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionEJS003Z7
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi). Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to ATC-177, "
Components"
.
Page 608 of 3419
AUDIO
AV-19
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: October 20052005 QX56
Terminals and Reference Value for Audio UnitEKS00BIB
Te r m i n a l
(Wire color)
ItemSignal
input/
outputCondition
Reference value
(Approx.)Example of symptom
+–Ignition
switchOperation
2 (W) 1 (B)Audio sound
signal front
LHOutput ONReceive audio
signalNo sound from front
door speaker LH or
tweeter LH.
4 (Y) 3 (BR)Audio sound
signal front
RHOutput ONReceive audio
signalNo sound from front
door speaker RH or
tweeter RH.
5 (G/W) GroundAntenna
signalOutput ON – More than 10V Poor radio reception.
6 (Y) GroundBattery
powerInput – – Battery voltageSystem does not
work properly.
7 (BR) GroundIllumination
control sig-
nalInput ONIllumination con-
trol switch is
operated by light-
ing switch in 1st
position.Changes between 0 and 12VAudio unit illumina-
tion cannot be con-
trolled.
8 (R/L) GroundIllumination
signalInput OFFLighting switch is
in 1st position.Battery voltageAudio unit illumina-
tion does not come
on when lighting
switch is in 1st posi-
tion. Lighting switch is
OFF.3V or less
9–Shield –– – 0VInterference and dis-
tortion heard from
speakers.
10 (V) Ground ACC signal Input ON – Battery voltageSystem does not
work properly.
12 (G/W) GroundAmp. ON
signalOutput ON – More than 6.5VAmp. does not work
properly.
14 (BR) 13 (B/R)Audio sound
signal rear
LHOutput ONReceive audio
signalNo sound from rear
door speaker LH or
rear door tweeter LH.
16 (L) 15 (B/W)Audio sound
signal rear
RHOutput ONReceive audio
signalNo sound from rear
door speaker RH or
rear door tweeter
RH.
SKIA0177E
SKIA0177E
SKIA0177E
SKIA0177E
Page 613 of 3419
AV-24
AUDIO
Revision: October 20052005 QX56
Terminals and Reference Value for Rear Audio Remote Control UnitEKS00BID
Te r m i n a l
(Wire color)
ItemSignal
input/
outputCondition
Reference value
(Approx.)Example of symptom
+–Ignition
switchOperation
2 (G) 1 (B)Audio sound
signal LHInput ONReceive audio
signalNo sound from LH
headphone channel.
4 (W) 3 (R)Audio sound
signal RHInput ONReceive audio
signalNo sound from RH
headphone channel.
5 – Shield – – – 0VInterference and dis-
tortion heard from
headphones or rear
audio remote control
unit switches not
operating properly.
6 (R/L) Ground Illumination Input ONLighting switch
ON12V
Rear audio remote
control unit does not
illuminate. Lighting switch
OFF0V
7 (LG) –Remote
control
ground–– – 0VRear audio remote
control unit switches
do not function.
8 (O) GroundRemote
control
enable sig-
nalInput ON Audio unit ON 5VRear audio remote
control unit does not
operate.
9 (V) GroundRemote
control AInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
10 (P) GroundRemote
control BInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
11
(BR/Y)GroundRemote
control CInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
12 (L) GroundRemote
control DInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
13 (V) GroundRemote
control
switch
power sup-
plyInput ON Audio unit ON 12VRear audio remote
control does not
operate.
15 (B) – Ground – ON – 0V –
SKIA0177E
SKIA0177E
Page 614 of 3419
AUDIO
AV-25
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: October 20052005 QX56
Terminals and Reference Value for AV SwitchEKS00BIE
Te r m i n a l N o .
(Wire color)
ItemSignal
input/
outputCondition
Voltag e
(Approx.)Example of
symptom
+–Ignition
switchOperation
1 (Y) GroundBattery
powerInput OFF – Battery voltageSystem does not
work properly.
2 (V) Ground ACC signal Input ACC – Battery voltageSystem does not
work properly.
3 (R/L) GroundIllumination
signalInput OFFLighting switch is
ON (position 1).Battery voltageAV switch illumi-
nation does not
come on when
lighting switch is
ON (position 1). Turn lighting switch
OFF.Approx. 3.0V or less
4 (BR) GroundIllumination
control signalInput ONIllumination control
switch is operated
by lighting switch in
1st position.Changes between 0 and 12V.AV switch illumi-
nation cannot be
controlled.
5 (B) Ground Ground – ON – 0V –
6 (V) GroundCommunica-
tion signal (+)Input/
outputON –System does not
work properly.
7–Shield
ground–– – –
8 (LG) GroundCommunica-
tion signal (-)Input/
outputON –System does not
work properly.
12 (R) GroundRemote con-
trol AInput ONPress MODE
switch 0V
Steering wheel
audio controls
do not function. Press SEEK UP
switch0.75V
Press VOL UP
switch2V
Except for above 5V
13 (G) GroundRemote con-
trol BInput ONPress POWER
switch 0V
Steering wheel
audio controls
do not function. Press SEEK
DOWN switch0.75V
Press VOL DOWN
switch2V
Except for above 5V
14 (L) –Remote con-
trol ground–– – –Steering wheel
audio controls
do not function.
16 (W/B) GroundCD EJECT
signalOutput ONPressed 0V
CD eject does
not function.
Released 5V
SKIA0175E
SKIA0176E