engine coolant INFINITI QX56 2011 Factory Service Manual

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EM-102
< UNIT REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
INSTALLATION
Install in the reverse order of removal.
CAUTION:
 When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.Improper alignment caused by mi ssing dowels may cause vibration, oil leaks or
breakage of drivetrain components.
InspectionINFOID:0000000006289578
INSPECTION AFTER INSTALLATION
Inspection for Leakage
The following are procedures for checking fluid leakage, lubricant leakage. Before starting engine, check oil/fluid levels includi ng engine coolant and engine oil. If any are less than the
required quantity, fill them to the specified level. Refer to MA-10, "
Fluids and Lubricants".
 Follow the procedure below to check for fuel leakage.
- Turn ignition switch to the “ON” position (with engi ne stopped). With fuel pressure applied to fuel piping,
check for fuel leakage at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside chain tensioner drops af ter removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate a malfunction. The
noise will stop after hydraulic pressure rises.
 Warm up engine thoroughly to check that there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill them to
the specified level, if necessary.
Summary of the inspection items:
*: Power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission /
transaxle fluid AT & CVT Models Leakage Level / Leakage Leakage
MT Models Level / Leakage Leakage Level / Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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EM-104
< UNIT DISASSEMBLY AND ASSEMBLY >
ENGINE STAND SETTING
7. Drain engine coolant by removing water drain plug (3) from bothsides of the cylinder block as shown in the figure.
1: Washer
2 : Plug (engine coolant)
4 : Plug (engine oil)
5: Washer
: Engine front
Refer to GI-4, "
Components" for symbol marks in the figure.
Water drain plug torque
: 19.6 N·m (2.0 kg/m, 14 ft-lb)
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CYLINDER BLOCKEM-109
< UNIT DISASSEMBLY AND ASSEMBLY >
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a. Loosen side bolts starting from No. 30 to 21 to remove.
b. Loosen main bearing cap sub bolts starting from No. 20 to 11 to
remove.
c. Loosen main bearing cap bolts starting from No. 10 to 1 to remove.
d. Remove the main bearing cap.  Insert bolts (1) into bolt holes, and then remove main bearing
cap (2) by lifting up and shaking forward and backward.
CAUTION:
Be careful not to damage the mounting surface.
11. Remove crankshaft.
12. Remove main bearings and thrust bearings from main bearing cap and cylinder block. CAUTION:
 Be careful not to drop main bear ing, and to scratch the surface.
 Identify installation positions, and store them without mixing them up.
13. Remove pilot converter using the pilot bushing puller (commercial service tool), if necessary.
14. Remove oil jet.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to remove any foreign material.
CAUTION:
Use goggles to protect your eyes.
: Engine front
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EM-118
< UNIT DISASSEMBLY AND ASSEMBLY >
CYLINDER BLOCK
 Install connecting rod bearing cap without installing connecting rodbearing, and tighten connecting rod bolts to the specified torque.
Refer to EM-107, "
Disassembly and Assembly" for the tightening
procedure.
 Measure the inner diameter of connecting rod big end with an inside micrometer.
 If out of the standard, replace connecting rod assembly.
CONNECTING ROD BUSHING OIL CLEARANCE
Connecting Rod Bushing Inner Diameter
Measure the inner diameter of connecting rod bushing with an inside
micrometer (A).
Piston Pin Outer Diameter
Measure the outer diameter of piston pin with a micrometer (A).
Connecting Rod Bushing Oil Clearance
(Connecting rod bushing oil clearance) = (Connecting rod bus hing inner diameter) – (Piston pin outer diame-
ter)
 If the calculated value exceeds the limit, replac e connecting rod assembly and/or piston and piston pin
assembly.
 If replacing piston and piston pin assembly, refer to EM-125, "
Description".
 If replacing connecting rod assembly, refer to EM-126, "
ConnectingRodBearing" to select the connecting
rod bearing.
CYLINDER BLOCK DISTORTION
 Using a scraper, remove gasket on the cylinder block su rface, and also remove engine oil, scale, carbon, or
other contamination.
CAUTION:
Be careful not to allow gasket flakes to en ter engine oil or engine coolant passages.
1 : Connecting rod
Standard : Refer to EM-137, "CylinderBlock".
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Standard : Refer to EM-137, "CylinderBlock".
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Standard : Refer to EM-137, "CylinderBlock".
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Standard and limit : Refer to EM-137, "CylinderBlock".
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HEADLAMP AIMING ADJUSTMENTEXL-121
< PERIODIC MAINTENANCE > [XENON TYPE]
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PERIODIC MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
descriptionINFOID:0000000006213990
preparation before adjusting
NOTE:
 for details, refer to the regulations in your own country.
 perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
before performing aiming adjustment, check the following.  adjust the tire pressure to the specification.
 fill with fuel, engine coolant and each oil.
 maintain the unloaded vehicle condition. (remove luggage from the passenger compartment and the lug- gage room.)
NOTE:
do not remove the temporary tire, jack and on-vehicle tool.
 wipe out dirt on the headlamp.
CAUTION:
never use organic solvent (thinner, gasoline etc.)
 ride alone on the driver seat.
aiming adjustment screw
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A. Headlamp RH HI /LO (UP/DOWN)
adjustment screw B. Headlamp LH HI/LO (UP/DOWN)
adjustment screw
: Vehicle center
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FRONT FOG LAMP AIMING ADJUSTMENTEXL-123
< PERIODIC MAINTENANCE > [XENON TYPE]
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FRONT FOG LAMP AI MING ADJUSTMENT
DescriptionINFOID:0000000006213992
PREPARATION BEFORE ADJUSTING
NOTE:
 For details, refer to the regulations in your own country.
 Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustm ent, check the following.  Adjust the tire pressure to the specification.
 Fill with fuel, engine coolant and each oil.
 Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the trunk
room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
 Wipe out dirt on the headlamp. CAUTION:
Never use organic solvent (thinner, gasoline etc.)
 Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
 Turn the aiming adjusting screw for adjustment.
 For the position and direction of the adjusting screw, refer to the figure.
NOTE:
A screwdriver or hexagonal wrench [6 mm (0.24 in)] can be used
for adjustment.
Aiming Adjustment ProcedureINFOID:0000000006213993
1. Place the screen. NOTE:
 Stop the vehicle facing the wall.
 Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the front fog lamp center and the
screen.
3. Start the engine. Turn the front fog lamp ON. NOTE:
Shut off the headlamp light with the board to pr event from illuminating the adjustment screen.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
4. Adjust the cutoff line height (A) with the aiming adjus tment screw so that the distance (X) between the hor-
izontal center line of front fog lamp (H) and (A) becomes 200 mm (7.87 in).
A: UP
B: DOWN
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PRECAUTIONSFSU-3
< PRECAUTION >
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5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006271994
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for SuspensionINFOID:0000000006225635
 When installing rubber bushings, the final tightening mu st be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubb er bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and l ubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
 After servicing suspension parts, be sure to check wheel alignment.
 Self-lock nuts are not reusable. Always use new ones w hen installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
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WHEEL ALIGNMENTFSU-7
< PERIODIC MAINTENANCE >
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WHEEL ALIGNMENT
InspectionINFOID:0000000006225640
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
 Tires for improper air pressure and wear
 Road wheels for runout: Refer to WT-64, "
Inspection".
 Wheel bearing axial end play: Refer to FA X - 7 , "
Inspection" (2WD), FAX-16, "Inspection" (4WD).
 Lower link and upper link ball joint axial end play: Refer to FSU-15, "
Inspection" and FSU-18, "Inspection".
 Shock absorber operation.
 Each mounting part of axle and suspension for looseness and deformation
 Lower link for cracks, deformation and other damage
 Vehicle height (posture)
GENERAL INFORMATION AND RECOMMENDATIONS
 A four-wheel thrust alignment should be performed.
- This type of alignment is recomm ended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that t he vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
 Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly ca librated in order to give correct information.
- Check with the manufacturer of your specific equi pment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specificati ons listed in this Service Manual.
 When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
 Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Never use this “Rolling Compensation” method.
- Use the “Jacking Compensation Method”. After installi ng the alignment targets or head units, raise the vehi-
cle and rotate the wheels 1/2 turn both ways.
- See Instructions in the alignment machine you're using for more information on this.
AdjustmentINFOID:0000000006225641
CAMBER, CASTER
1. Adjust with the front/rear side adjusting bolts (1) on the lower link
(2).
2. See the following table for the amount of cam bolt scale move- ment and the variation of camber and caster.
CAUTION:
Align the adjusting bolt cutout with the stamp of lower link
bracket.
: Vehicle front
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SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-21
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel AlignmentINFOID:0000000006225652
*1: The minimum value and maximum value is the same as the nominal value.
Measure value under unladen
*2 conditions.
*2: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointINFOID:0000000006225653
Wheel HeightINFOID:0000000006225654
Item Standard
Measurement wheel Left side Right side
Camber
Degree minute (Decimal degree) Minimum
−0 °45 ′ ( −0.75 °) −0°55 ′ ( −0.91 °)
Nominal 0 ° 00 ′ (0.00 °) −0°10 ′ ( −0.17 °)
Maximum 0 ° 45 ′ (0.75 °)0 ° 35 ′ (0.58 °)
Left and right difference 0 ° 33 ′ (0.55 °) or less
Caster
Degree minute (Decimal degree) Minimum 2
° 20 ′ (2.34 °)2 ° 40 ′ (2.67 °)
Nominal 3 ° 05 ′ (3.08 °)3 ° 25 ′ (3.42 °)
Maximum 3 ° 50 ′ (3.83 °)4 ° 10 ′ (4.16
° )
Left and right difference 0 ° 45 ′ (0.75 °) or less
Kingpin inclination
Degree minute (Decimal degree) Minimum — —
Nominal
13° 20 ′ (13.33 °)
*113 ° 25 ′ (13.42 °)*1
Maximum — —
To e - i n To t a l t o e - i n
Distance
Minimum In 1.4 mm (0.055 in)
Nominal In 2.4 mm (0.094 in)
Maximum In 3.4 mm (0.134 in)
Toe angle (left wheel or right
wheel)
Degree minute (Decimal degree) Minimum In 0
° 03 ′ (0.05 °)
Nominal In 0 ° 05 ′ (0.08 °)
Maximum In 0 ° 07 ′ (0.11 °)
Item Standard
Swing torque Lower link 0.5 – 6.4 N·m (0.06 – 0.65 kg-m, 5 – 56 in-lb)
Upper link 0.5 – 4.9 N·m (0.06 – 0.49 kg-m, 5 – 43 in-lb)
Measurement on spring balance (groove position) Lower link 11.4 – 145.4 N (1.17 – 14.83 kg, 2.57 – 32.68 lb)
Measurement on spring balance (cotter pin hole position) Upper link 8.1 – 79.0 N (0.83 – 8.05 kg, 1.83 – 17.75 lb)
Rotating torque Lower link 0.5 – 6.4 N·m (0.06 – 0.65 kg-m, 5 – 56 in-lb)
Upper link 0.5 – 4.9 N·m (0.06 – 0.49 kg-m, 5 – 43 in-lb)
Axial end play 0 mm (0 in)
Item Standard
Front (Hf) 903 mm (35.55 in)
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FSU-22
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Rear (Hr) 890 mm (35.04 in)
Item Standard
SFA746B
Revision: 2010 May2011 QX56

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