torque ISUZU AXIOM 2002 Service Service Manual

POWER±ASSISTED STEERING SYSTEM2A±43
7. When installing the steering column cover, be sure to
wire (through each harness) as illustrated so that the
harnesses starter switch, combination switch and
SRS coil may not catch wiring.
825RW017
Legend
(1) Steering Column Cover
(2) Starter Switch Harness
(3) Combination Switch Harness
(4) Inflator Module Harness
8. Install steering wheel by aligning the setting marks
made during removal.
CAUTION: Never apply force to the steering wheel
shaft using a hammer or other impact tools in an
attempt to remove the steering wheel. The steering
shaft is designed as an energy absorbing unit.
9. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 34 N´m (25 lb ft)
10. Support inflator module and carefully connect the
SRS connector and horn lead, then install inflator
module.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of inflator to prevent lead wire from
being pinched.
11. Tighten fixing bolts to specified torque.
Torque: 9 N´m (78 lb in)
12. Install driver knee bolster (reinforcement).
13. Install instrument panel lower cover, then install the
engine hood opening lever.
14. Connect the yellow 2-way SRS connector located
under the steering column.
15. Connect the battery ground cable.
System Inspection
Turn the ignition switch to the ªONº position and observe
the warning lamp. The lamp should flash 7 times. If the
lamp does not operate correctly, refer to
Restraints
section.

2A±48
POWER±ASSISTED STEERING SYSTEM
Tilt Mechanism
Tilt mechanism should moves smoothly.
While locked the tilt mechanism, be sure the steering
column latch securely by pushing the steering wheel
upward and downward.
Installation
1. Pass through the steering column assembly to the
dash panel hole.
Temporary tightening the steering column bolt(cross
beam).
2. Tighten the steering column bolts(dash panel) to the
specified torque.
Torque: 20 N´m (14 lb ft)
3. Tighten the steering column nuts (cross beam) to the
specified torque.
Torque: 17 N´m (12 lb ft)
4. Install the universal joint assembly to the transfer
gear assembly align the setting marks made at
removal.
Then tighten the universal joint bolt.
Torque: 31 N´m (23 lb ft)
5. Install the second steering shaft to the universal joint
assembly, then tighten the universal joint bolt to the
specified torque.
Torque: 31 N´m (23 lb ft)
6. Install lock cylinder assembly.
7. Install shift lock cable (For A/T).
8. Install cushion rubber.
9. Install snap ring.
10. Install combination switch and SRS coil assembly.
After installation of combination switch assembly,
connect the combination switch wiring harness
connector and the SRS 2-way connector located
under the steering column.11. Turn the SRS coil counter clockwise to full, return
about 3 turns and align the neutral mark.
CAUTION: Turn the SRS coil counter clockwise
until a resistance is felt or damage to the SRS coil
may occur from over turning.
825RW016
12. When installing the steering column cover, be sure to
route each wire harness as illustrated so that the
harnesses do not catch any moving parts.
825RW017
Legend
(1) Steering Column Cover
(2) Starter Switch Harness
(3) Combination Switch Harness
(4) Inflator Module Harness

POWER±ASSISTED STEERING SYSTEM2A±49
13. Install steering wheel and align the setting marks
made when removing.
CAUTION: Never apply force to the steering wheel
shaft using a hammer or other impact tools in an
attempt to remove the steering wheel. The steering
shaft is designed as an energy absorbing unit.
14. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 34 N´m (25 lb ft)
15. Support the module and carefully connect the module
connector and horn lead, then install inflator module.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of inflator to prevent lead wire from
being pinched.
16. Tighten bolts to specified torque.
Torque: 9 N´m (78 lb in)
17. Install driver knee bolster (reinforcement).
18. Install instrument panel lower cover.
19. Install the engine hood opening lever.
20. Connect the yellow 2-way SRS connector and horn
lead located under the steering column.
21. Connect the battery ground cable.
System Inspection
Turn the ignition switch ªONº and observe if the warning
lamp flashes 7 times. If the warning lamp does not
operate correctly, refer to
Restraints section.

2A±50
POWER±ASSISTED STEERING SYSTEM
Supplemental Restraint System Steering Wheel & Column and
Associated Parts
Main Data and Specifications
Torque Specifications
430RY00002
Special Tools
ILLUSTRATIONTOOL NO.
TOOL NAME
J±29752
Steering wheel remover

FRONT SUSPENSION3C±1
AXIOM
SUSPENSION
CONTENTS
Front Suspension 3C±1. . . . . . . . . . . . . . . . . . . . . . .
Rear Suspension 3D±1. . . . . . . . . . . . . . . . . . . . . . . .
Wheel and Tire System 3E±1. . . . . . . . . . . . . . . . . . Intelligent Suspension Control 3F±1. . . . . . . . . . . .
FRONT SUSPENSION
CONTENTS
Service Precaution 3C±1. . . . . . . . . . . . . . . . . . . . . .
General Description 3C±2. . . . . . . . . . . . . . . . . . . . .
Diagnosis 3C±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shock Absorber 3C±5. . . . . . . . . . . . . . . . . . . . . . . . .
Shock Absorber and Associated Parts 3C±5. . . .
Removal 3C±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±5. . . . . . . . . . . . . . . . . .
Installation 3C±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stabilizer Bar 3C±6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stabilizer Bar and Associated Parts 3C±6. . . . . .
Removal 3C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±6. . . . . . . . . . . . . . . . . .
Installation 3C±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torsion Bar 3C±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torsion Bar and Associated Parts 3C±7. . . . . . . .
Removal 3C±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±8. . . . . . . . . . . . . . . . . .
Installation 3C±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knuckle 3C±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knuckle and Associated Parts 3C±10. . . . . . . . . . .
Removal 3C±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±11. . . . . . . . . . . . . . . . . .
Installation 3C±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Control Arm 3C±13. . . . . . . . . . . . . . . . . . . . . .
Upper Control Arm and Associated Parts 3C±13.
Removal 3C±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±14. . . . . . . . . . . . . . . . . .
Installation 3C±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Control Arm 3C±16. . . . . . . . . . . . . . . . . . . . . .
Lower Control Arm and Associated Parts 3C±16.
Removal 3C±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±17. . . . . . . . . . . . . . . . . .
Installation 3C±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper Ball Joint 3C±19. . . . . . . . . . . . . . . . . . . . . . . . .
Upper Ball Joint and Associated Parts 3C±19. . . .
Removal 3C±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±20. . . . . . . . . . . . . . . . . .
Installation 3C±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Ball Joint 3C±21. . . . . . . . . . . . . . . . . . . . . . . . .
Lower Ball Joint and Associated Parts 3C±21. . . .
Removal 3C±21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair 3C±22. . . . . . . . . . . . . . . . . .
Installation 3C±22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 3C±23. . . . . . . . . . . . .
Special Tools 3C±25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

FRONT SUSPENSION3C±5
Shock Absorber
Shock Absorber and Associated Parts
450R200001
Legend
(1) Nut
(2) Rubber Bushing and Washer
(3) Bolt and Nut
(4) Shock Absorber(5) Rubber Bushing and Washer
(6) Actuator Bracket
(7) Actuator
(8) Screw
Removal
1. Raise the vehicle and support it with suitable safety
stands.
2. Remove wheel and tire assembly. Refer to
Wheel
Replacement in this section.
3. Remove bolt and nut.
4. Remove ISC Actuator and Bracket. Refer to
Intelligent Suspension.
5. Remove nut.
6. Remove rubber bushing and washer.
7. Remove shock absorber.
8. Remove rubber bushing and washer.
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts :
Shock absorber

Rubber bushing
Installation
1. Install rubber bushing and washer.
2. Install shock absorber.
3. Install rubber bushing and washer.
4. Install nut, then tighten it to the specified torque.
Torque: 20 N´m (14 lb ft)
5. Install ISC Actuator and Bracket. Refer to
Intelligent
Suspension.
6. Install bolt and nut, then tighten to the specified
torque.
Torque: 93 N´m (69 lb ft)

3C±6FRONT SUSPENSION
Stabilizer Bar
Stabilizer Bar and Associated Parts
410R200001
Legend
(1) Rubber Bushing
(2) Bracket and Bolt
(3) Link(4) Nut
(5) Stabilizer Bar
(6) Washer
Removal
1. Raise the vehicle and support the frame with suitable
safety stands.
2. Remove the stone guard.
3. Remove wheel and tire assembly. Refer to
Wheel
Replacement in this section.
4. Remove nut.
CAUTION: Be careful not to break the ball joint boot.
5. Remove link.
6. Remove bracket.
7. Remove stabilizer bar.
8. Remove rubber bushing.
Inspection and Repair
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.Check the following parts :

Stabilizer bar

Rubber bushing

Link ball joint
Installation
1. Install rubber bushing.
2. Install stabilizer bar.
3. Install bracket, then tighten it to the specified torque.
Torque: 25 N´m (18 lb ft)
4. Install link and Washer.
5. Install nut, then tighten it to the specified torque.
Torque: 50 N´m (37 lb ft)

3C±12FRONT SUSPENSION
2. Apply multipurpose type grease to the thrust washer,
and install washer with chamfered side facing knuckle
(Except 2WD model).
3. Use a new oil seal, and apply multipurpose type
grease to the area surrounded by the lip (approx. 2 g).
Then use installer J±36837 and J±8092 to install oil
seal. After fitting the oil seal to the installer, drive it to
the knuckle using a hammer or bench press until the
tool front face contacts with the thrust washer (Except
2WD model).
901RW167
4. Install knuckle assembly.
5. Install upper ball joint and tighten the nut to the
specified torque, with just enough additional torque to
align cotter pin holes. Install new cotter pin.
Torque: 98 N´m (72 lb ft)
6. Install lower ball joint and tighten the nut to the
specified torque, with just enough additional torque to
align cotter pin holes. Install new cotter pin.
Torque: 147 N´m (108 lb ft)
7. Install back plate.
8. Install wheel speed sensor.
9. Install torsion bar, refer to
Torsion Bar in this section.
NOTE: A d j u s t t h e t r i m h e ight. Refer to Front End
Alignment Inspection and Adjustment in Steering.

FRONT SUSPENSION3C±15
901RW159
3. Install plate.
4. Install nut and tighten fulcrum pin nut finger±tight.
NOTE: Torque fulcrum pin nut after adjusting buffer
clearance.
Buffer clearance: 15 mm (0.59 in)
Torque: 108 N´m (80 lb ft)
450R200002
5. Install upper control arm assembly with the fulcrum
pin projections turned inward.
450RS013
Legend
(1) Projection
(2) Outward
6. Install the caster shims(2) between the chassis frame
and fulcrum pin.
7. Install the camber shims(1) between the chassis
frame and fulcrum pin.
450RS014
8. Install nut assembly.
9. Install bolt and plate, then tighten the bolt to the
specified torque.
Torque: 152 N´m (112 lb ft)
10. Install upper ball joint and tighten it to the specified
torque.
Torque: 57 N´m (42 lb ft)
11. Install nut and cotter pin then tighten the nut to the
specified torque, with just enough additional torque to
align cotter pin holes. Install new cotter pin.
Torque: 98 N´m (72 lb ft)
12. Install speed sensor cable.

3C±18FRONT SUSPENSION
Installation
1. Install rear bushing by using installer J±36834.
901RW053
2. Install front bushing by using installer J±36833.
901RW156
3. Install lower ball joint bolt.
4. Install torsion bar arm bolt.
5. Install lower control arm.
6. Install rear bolt.
7. Install front bolt.
8. Install lower ball joint and tighten it to the specified
torque.
Torque: 116 N´m (85 lb ft)
9. Install shock absorber and tighten it to the specified
torque.
Torque: 93 N´m (69 lb ft)
10. Install stabilizer link and tighten it to the specified
torque.
Torque: 50 N´m (37 lb ft)11. Install torsion bar arm bracket and tighten it to the
specified torque.
Torque: 116 N´m (85 lb ft)
12. Install Torsion bar, refer to
Torsion Bar in this section.
13. Install rear nut and tighten lower link nut finger±tight.
NOTE: Torque lower control arm nut after adjusting buffer
clearance.
Buffer clearance: 15 mm (0.59 in)
Torque: 235 N´m (174 lb ft)
450R200002
14. Install front nut then tighten lower link nut finger-tight.
NOTE: Torque lower control arm nut after adjusting buffer
clearance .
Buffer clearance: 15 mm (0.59 in)
Torque: 186 N´m (137 lb ft)
NOTE: A d j u s t t h e t r i m h e ight. Refer to
Front End
Alignment Inspection and Adjustment in Steering section.
450R200002