ISUZU TF SERIES 2004 Workshop Manual

CAB 10-23
RTW3A0SH000401
Important Operations
1. Switch Bezel/Window Regulator Handle


Remove the 2 screws and disconnect the connector.




To remove the regulator handle, remove the clip at the
root of the handle by using wire.

2. Power Window Switch


Pry the 4 clip positions.
3. Bezel


Remove the screw.
RTQ3A0SH000501

4. Door Trim Panel

Pull out the trim panel at the 7 clip positions (Powe
r
window type).




Remove the 2 screws and pull out the trim panel at the 7
clip positions (Window regulator handle type).

10-24 CAB

5. Bracket
6. Speaker assembly


Remove the fixing bolt and then remove the connector.
7. Waterproof Sheet


Take care not to damage the sheet when peeling it off.
8. Inside Lever


Disconnect the door lock cables.
9. Outer Waste Seal


10. Window Regulator/Power Window Regulator


Remove the 2 bolts fixing the window glass through the
access hole.

Move the window glass upward and hold it with adhesive
tape.


Remove the 5 bolts fixing the window regulator.


Disconnect the power window motor connector.
11. Glass Run Rear Channel

Remove the bolt.
12. Door Lock Assembly


Disconnect the lock cable from the anti rattler.


Remove the 3 fixing screws and the bolt.


Disconnect the linkage and harness connector.
13. Glass Run


Remove the adhesive tape and move the window glass
downward.


Pull it out from the door frame of the channel.
14. Window Glass

Pull out the window glass upward.
15. Outside Handle


Remove the 2 fixing bolts.

CAB 10-25
REASSEMBLY

RTW3A0LF000701

Reassembly Steps
1. Anti rattler
2. Door harness assembly

3. Outside handle
4. Window glass
5. Glass run
6. Door lock assembly
7. Glass run rear channel
8. Window regulator/Power window regulator


9. Outer waste seal
10. Inside lever
11. Waterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
16. Power window switch

17. Switch bezel/Window regulator handle

10-26 CAB

Important Operations
3. Outside Handle


Tighten the outside handle fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)



17. Window Regulator Handle


Install the regulator handle as illustrated when closing
the window glass.

CAB 10-27
ADJUSTMENT (REAR)



Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, set the door temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.



Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.

10-28 CAB
INSTRUMENT PANEL
REMOVAL


This illustration is based on RHD model
RTW4A0LF001001

Disassembly Steps

1. Front console assembly

2. Glove box

3. Instrument panel driver lower cover
assembly

4. Driver knee bolster assembly

5. Driver air bag

6. Steering wheel/ steering cowl

7. Meter cluster assembly
8. Dash side trim cover
9. Front pillar trim cover
10. Front cover
11. Side cover

12. Instrument panel & Cross beam
assembly


13. Ashtray case

14. Center cluster assembly

15. Control lever assembly
16. Storage box assembly

17. Ashtray bracket
18. Meter assembly
19. Passenger lower bracket
20. Glove box cover

21. Passenger air bag (if so equipped)

22. Side ventilation grille

23. Vent duct assembly/Defroster nozzle
assembly
24. Instrument harness assembly

25. Instrument panel

26. Cross beam

CAB 10-29

Important Operations
1. Front Console Assembly


Refer to Floor Consol in this section.



2. Glove Box


Remove 2 fixing screws and pulling the handle.



3. Instrument Panel Driver Lower Cover Assembly
1) Remove the engine hood opener 2 fixing screws.
2) Remove the lower cover one fixing screw.
3) Pull out the cover (Stick type parking brake only).
4) Pull out the lower cover assembly.




4. Driver Knee Bolster Assembly


Remove 4 fixing bolts.
Caution:
For precaution on installation or removal of SRS-air bag
system, refer to section 9 “Supplemental Restraint System
(SRS) - AIR BAG”

5. Driver Air Bag
6. Steering Wheel/Steering Cowl


Refer to Section 3B “STEERING COLUMN” for steering
lock assembly removal steps.




7. Meter Cluster Assembly


Pull out the 4 clip positions.

10-30 CAB


12. Instrument Panel & Cross Beam Assembly
1) Remove the two bolts fixing the steering column to the
cross beam and the two bolts fixing the brake pedal
bracket to the cross beam.



2) Remove the two bolts fixing the parking brake bracket to
the cross beam (Stick type parking brake only).



3) Disconnect the control cables at the blower unit and
heater unit.
Remove the front & side cover from the instrumen
t
panel.
4) Remove the fasteners fixing the instrument panel &
cross beam assembly to the body panel.


5) Disconnect the instrument harness connectors.

CAB 10-31



13.Ashtray Case

Pull out the ashtray case.
14. Center Cluster Assembly
1) Pull out the cluster at the 6 clip positions.
2) Disconnect the cigarette lighter, accessory socket,
hazard switch and clock connectors.
15. Control Lever Assembly


Remove the 2 fixing screws.
17.Ashtray Bracket


Remove the 3 fixing screws and illumination connector.


Caution:
For precautions on installation or removal of SRS-air bag
system, refer to section 9 "Supplemental Restraint System
(SRS) - AIR BAG".
21. Passenger Air Bag



Remove 2 fixing bolts, 2 fixing nuts and connector.
22. Side Ventilation Grille.

Pull out the grilles and disconnect switch connecto
r
(Driver’s side).
23. Vent Duct Assembly/Defroster Nozzle Assembly


Refer to section 1 “HVAC” for defroster nozzle and
ventilation duct removal steps.




25. Instrument Panel


Remove the clip and 6 fixing bolts.
26. Cross Beam

10-32 CAB
INSTALLATION


This illustration is based on RHD model
RTW4A0LF001101

Installation Steps
1. Cross beam
2. Instrument panel
3. Instrument harness assembly
4. Vent duct assembly/Defroster nozzle
assembly
5. Side ventilation grille
6. Passenger air bag
7. Glove box cover
8. Passenger lower bracket
9. Meter assembly
10. Ashtray bracket
11. Storage box assembly
12. Control lever assembly
13. Center cluster assembly


14. Ashtray case

15. Instrument panel & Cross beam
assembly
16. Side cover
17. Front cover
18. Front pillar trim cover
19. Dash side trim cover
20. Meter cluster assembly

21. Steering wheel/Steering cowl
22. Driver air bag
23. Driver knee bolster assembly
24. Instrument panel driver lower cover assembly
25. Glove box
26. Front console assembly