electrical JAGUAR XFR 2010 1.G Workshop Manual

Published: 07-Mar-2014
Glass, Frames and Mechanisms - Glass, Frames and Mechanisms
Diagnosis and Testing

Principle of Operation

For a detailed description of the glass, frames and mechanisms, refer to the relevant Description and Operation section in the
workshop manual. REFER to: (501-11 Glass, Frames and Mechanisms)

Glass, Frames and Mechanisms (Description and Operation), Glass, Frames and Mechanisms (Description and Operation), Glass, Frames and Mechanisms (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern by operating the system
2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection
Mechanical Electrical
Window glass
Door window regulator
Window seals
Fuse(s)
Door window regulator motor
Loose or corroded electrical connector(s)
Switch
Circuit(s)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step
4. If the concern is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC index

Window Regulator Diagnostic

This diagnostic procedure is to be carried out if the door window either: closes to the top, then reopens (Bounce back); does
not fully close to the top of the door frame; the one touch function is disabled

PINPOINT TEST A : DIAGNOSTIC PROCEDURE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: DOOR WINDOW - SEAL CONDITION / FOREIGN MATERIAL
NOTE: To check that the door window seal is free from foreign material and has no sign of damage and is not worn in the
door channels 1 Carry out visual inspection for: Foreign material
Obstruction
Signs of damage or wear to door window seal Is the door window seal free from foreign material, damage and wear?
Yes
GO to A2. No
Remove any foreign material or were necessary install new door window seal. Test the system for
correct operation A2: DOOR WINDOW - SEAL INSTALLATION
NOTE: To check that the door window seal is installed correctly 1 Check that the door window seal is installed correctly, ensure that it is fully installed into the corner areas Is the door window seal installed correctly?
Yes
GO to A3. No

Glass, Frames and Mechanisms - Fixed Window Glass
Diagnosis and Testing

Principles of Operation Published: 09-Apr-2014

For a detailed description of the Glass, Frames and Mechanisms, refer to the relevant Description and Operation section in the
workshop manual.

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
NOTES:


If a control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the Warranty
Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation of a new
module/component.


When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places, and with
an up-to-date calibration certificate. When testing resistance always take the resistance of the digital multimeter leads into
account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


Refer to Section 100-00 General Information for window glass health and safety precautions.
1. Verify the customer concern

2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection


3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index

5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required
Warranty Repairs

NOTES:


The warranty period for the windshield is twelve months with the exception of delamination and electrical faults.


Warranty repairs should be completed using genuine parts, in accordance with the Warranty Policy and Procedures
Manual.
1. Draw a line around the windshield damage using a marker pen.

2. Photograph the entire windshield. If the damage extends behind any trim, remove the trim and take further
photographs.
3. Photograph the trademark logo and code to validate the windshield as factory fitment.

Symptom Chart

Symptom Possible Causes Action Scratches
Debris trapped under a wiper blade
GO to Pinpoint Test A. Electrical

Physical damage to the windshield
www.JagDocs.com

door modules.

Locking of the vehicle is performed by pressing one of the buttons located on each exterior door handle, with the Smart Key
within a one meter range of the vehicle. When the door handle button is pressed, the keyless vehicle module transmits a
low-frequency signal via the low-frequency handle antenna to the Smart Key. The Smart Key transmits a radio frequency signal
which is verified by the keyless vehicle module and allows the doors to be locked or double locked and the alarm system to be
armed.

To double lock the vehicle, the button on the exterior door handle must be pressed twice within three seconds, with the Smart
Key within one meter range of the vehicle.

If a door, engine-compartment lid or the luggage compartment lid is ajar when an attempt to lock the vehicle is made, an error
tone is emitted and no locking action will occur.
Refer to: Anti-Theft - Active (419-01A Anti-Theft - Active, Description and Operation).


Engine Compartment Lid Latches Component Description

Two engine-compartment lid latches are located on the front crossmember. An engine-compartment lid release lever is located
below the instrument panel on the left-hand 'A' pillar and is connected with a cable to the latches. An engine-compartment lid
ajar switch is integrated in the engine-compartment lid latch.

Door Latches

The door latches are located at the rear of each door and engage with a striker on the adjacent pillar. Each door latch motor
assembly contains micro-switches for lock, unlock and door ajar. Motors provide for the central door locking and the double
locking feature. The electrical control for the door latch components is provided by the CJB and RJB via the driver's and
passenger door modules.

The interior door handles are connected by a cable to the latch release mechanisms. The interior door handles also incorporate
a locking facility to allow the doors to be locked from inside the vehicle when all the doors are closed. If a door is ajar the
locking feature is inhibited.

Luggage Compartment Lid Latch

The luggage compartment latch is attached to the bottom of the lid. The latch can be released electrically by pressing the
interior release button located on the outboard side of driver's lower knee bolster; a release button is also provided on the
Smart Key. There is also a release switch on the underside of the luggage compartment lid finisher.

On NAS vehicles an emergency release cable is attached to the latch. This allows the latch to be manually opened by pulling a
handle located in the luggage compartment lid interior trim.

Fuel Filler Door

The fuel filler door is electrically locked by a motor located on the fuel door housing. The fuel door is locked when the vehicle
is locked and alarmed. The fuel door can be opened when the vehicle is unlocked or locked:

via an interior handle,
via drive-a-way locking,
via the lock switch on the fascia,
via the external door key barrel. www.JagDocs.com

Published: 18-Mar-2014
Handles, Locks, Latches and Entry Systems - Locks, Latches and Entry Systems
Diagnosis and Testing

Principle of Operation

For a detailed description of the locks, latches and entry systems and operation, refer to the relevant Description and
Operation section of the workshop manual. REFER to: Handles, Locks, Latches and Entry Systems (501-14, Description and
Operation).

Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests

1. Verify the customer concern, to be sure the correct issue is investigated
2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection
Mechanical Electrical
Incorrectly aligned door(s), hood or tailgate
Fuel filler door lock actuator
Hood release handle
Hood release cables
Hood latch(es)
Exterior door handle(s)
Interior door handle(s)
Cable(s)
Tailgate release switch
Rear window release switch
Fuses
Wiring harness
Wiring connector(s)
Door lock actuator(s)
Remote transmitter (key-fob or smart key)
Central locking switches
Controller Area Network (CAN) circuits
Radio frequency (RF) receiver
Central junction box (CJB)
Loose or corroded connections
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index
Symptom Chart


NOTE: Complete the diagnostic steps below to confirm any concern prior to replacing any component

Symptom Possible Causes Action The message center indicates that the
hood, the luggage compartment is
open when it appears to be closed
Incorrect striker
alignment/adjustment
Ajar switch circuit short circuit to
ground
Ajar switch failure
Check/adjust the strikers as
necessary
Check for DTCs indicating an ajar
switch fault. Refer to the DTC index Vehicle indicates a miss-lock when the
hood, luggage compartment appear to
be closed Fuel flap does not lock/unlock
Fuel flap cable detached from body
Fuel flap actuator detached from
mounting bracket
Fuel flap actuator disconnected
Fuel flap actuator failure
Check the condition and installation
of the fuel flap cable
Check the security of the fuel flap
actuator and bracket
Check the security of the actuator
electrical connector
Check for DTCs indicating a fuel flap
actuator fault. Refer to the DTC
index Door(s) will not unlatch/open when
using outside door handle
Exterior door handle
condition/installation
Exterior release cable disconnected
from exterior door handle or door
latch
Check the exterior door handle
condition and installation
Check the condition and security of
the exterior release cable
Single door will not open from the

NOTE: Test as a single component to ensure that the door latch is not replaced unnecessarily, when another component
may be at fault 1 Remove the door trim panel as necessary

2 Disconnect harness from latch, check for corrosion or damage to both connectors at socket points and pins. Re-connect harness
ensuring robust assembly when all parts confirmed to be in
good order. If harness or latch connectors are damaged, install
new harness/latch as necessary. Test the system for normal
operation Check for normal operation, does latch function correctly? Yes
Re-assemble door trim and test for normal operation
No
GO to C2. C2: LOCK COMMAND SIGNAL FROM VEHICLE HARNESS

1 Close all vehicle doors apart from door being investigated, please note which door, left side or right side is under
investigation 2 Disconnect harness from latch to enable access to socket points to carry-out conductivity testing as detailed 3 Monitor the circuit for momentary power when locking the vehicle via the key-fob or smart key between terminals 5 and 7
left side or 5 and 7 right side Is there momentary power (for approx 8 seconds) between
terminals 5 and 7 left side or 5 and 7 right side when locking the
vehicle via the key-fob or smart key Yes
The vehicle electrical system is locking correctly, providing the
signal to the latch GO to C3. No
Refer to the electrical circuit diagrams and investigate why
vehicle electrical system is not providing signals to the latch.
Using the manufacturer approved diagnostic system check for logged DTCs to localize the fault C3: UNLOCK COMMAND SIGNAL FROM VEHICLE HARNESS 1 Monitor the circuit for momentary power when unlocking the vehicle via the key-fob or smart key between terminals 5 and 7
left side or 5 and 7 right side www.JagDocs.com

Is there momentary power (for approx 8 seconds) between
terminals 5 and 7 left side and 5 and 7 right side when unlocking
the vehicle via the key-fob or smart key? Yes
The vehicle electrical system is unlocking correctly, providing
the signal to the latch GO to C4. No
Refer to the electrical circuit diagrams and investigate why
vehicle electrical system is not providing signals to the latch.
Using the manufacturer approved diagnostic system check for
logged DTCs to localize the fault C4: PHYSICAL TEST 1 1 Remove latch module from door 2 Inspect latch module for any visual damage 3 With the latch in hand, connect the electrical connector(s) to connect door latch to door harness
NOTE: THE LATCH IS NOW READY TO TEST 4 Close all vehicle doors except the door being investigated NOTES:


Figure 1 - Unlatched position shown


Figure 2 - First safety latched position shown


Figure 3 - Fully latched position shown


Test will not work if latch is only in first safety latch position 5 Rotate latch claw (using a small screw driver or similar), to the fully latched position (figure 3)

NOTE: Unlocked position shown 6 Confirm that the latch interior release lever is in the unlocked position as shown
NOTE: Locked position shown 7 Press the lock button on the key-fob or smart key Does the latch interior release lever move from the unlocked
position to the locked position? Yes
GO to C5. No
If this is a repeat test and the vehicle electrical test section
has been completed and confirmed that vehicle is working
correctly, then replace the door latch. If replacing latch as part
of a warranty claim, please quote reference code LKINOP in
the technician comments section of the warranty claim C5: PHYSICAL TEST 2

NOTE: Unlocked position shown 1 With the latch in the locked state (i.e. the latch interior release lever is in the locked position), press the key-fob or smart key
unlock button Does the latch interior release lever move from the locked position
to the unlocked position? Yes
GO to C6. No
If this is a repeat test and the vehicle electrical test section
has been completed and confirmed that vehicle is working
correctly, then replace the door latch. If replacing latch as part
of a warranty claim, please quote reference code LKINOP in
the technician comments section of the warranty claim C6: PHYSICAL TEST 3
NOTE: Fully latched position shown 1 With the latch in its unlocked state, push the latch exterior release lever against its return spring, whilst simultaneously
applying a light pressure to release the latch claw using a
small screw driver or similar Does the latch claw release? Yes
GO to C7. No
Repeat tests C5 and C6 to confirm the fault GO to C5. If the repeat test has confirmed that the exterior release lever will
not release the claw on an unlocked latch replace the door
latch. If replacing latch as part of a warranty claim, please
quote reference code EXTINOP in the technician comments
section of the warranty claim C7: PHYSICAL TEST 4

Body wiring harness / connectors
Door wiring harness / connectors
Alarm control module
Central junction box (CJB)
Door Latch ajar switch
To investigate the functioning of the door ajar switch contained within the door latch, to prove or eliminate the door
latch mounted door ajar switch as the root cause, follow the process below. This will prevent the unnecessary replacement of
a correctly functioning door latch 1 Remove door trim from door 2 Disconnect door harness from latch for access to connector pins for latch electrical testing 3 Inspect latch module for any visual damage NOTES:


Figure 1 - Unlatched position shown


Figure 2 - First safety latched position shown


Figure 3 - Fully latched position shown


Test will not work if latch is only in first safety latch position 4 Using a small screw driver or similar, rotate latch claw to the second fully latched position (figure 3)

5 Carry out continuity test between terminals 1 and 4 (left side) or 8 and 4 (right side) with claw closed Does the continuity test pass? Yes
The latch ajar switch is working correctly. Do not replace latch.
Investigate for fault elsewhere in vehicle system

Wipers and Washers - Wipers and Washers
Diagnosis and Testing

Principle of Operation Published: 11-May-2011

For a detailed description of the wipers and washers, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: (501-16 Wipers and Washers)

Wipers and Washers (Description and Operation), Wipers and Washers (Description and Operation), Wipers and Washers (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Wiper blade(s)
Wiper pivot arm shaft
Washer reservoir
Hose(s)
Washer jet(s)
Fuse(s)
Wiring harness
Electrical connector(s)
Washer pump(s)
Wiper motor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).


When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Cause Action B109512
Wiper On/Off
Relay
Wiper On/Off relay control Carry out any pinpoint tests associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical