JEEP CHEROKEE 1995 Service Repair Manual

Fig. 9 Front Door Without Power Windows
Fig. 10 Front Door With Power Windows
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Fig. 11 Rear Door Without Power Windows
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Fig. 12 Rear Door With Power Windows
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DOOR ALIGNMENT ADJUSTMENTÐMAJOR
Adjustment for alignment of the door is made by
installing shims between hinge plates and door face
(Fig. 13).
(1) If not loosened, loosen the door hinge bolts (Fig.
7).
(2) Add or remove shims as necessary to obtain the
best door fit.
(3) Tighten door hinge bolts to 35 Nzm (26 ft-lbs)
torque after adjustment is completed.
(4) Apply general purpose sealant around the door
hinges/door face mating area.
DOOR RESTRAINT REPLACEMENTÐXJ
REMOVAL
(1) Remove the door trim panel.
(2) Front door: remove the door radio speaker from
door inner panel.
(3) Remove the door restraint (check) retaining pin
from the bracket with a punch (Fig. 14).
(4) Remove the nuts and remove the restraint via
the speaker opening (front door) or access opening
(rear door) in the door inner panel (Fig. 15 and 16).
INSTALLATION
(1) Position the door restraint in the door by way
of the opening and install the nuts. Tighten the nuts
to 10 Nzm (7 ft-lbs) torque.
(2) Position the door restraint in bracket with the
holes aligned and insert the retaining pin.
(3) Front door: install the radio speaker and door
trim panel.
(4) Rear door: install the door trim panel.
Fig. 14 Door Restraint (Check) Retaining Pin
Fig. 15 Door Restraint (Check)ÐFront Door
Fig. 16 Door Restraint (Check)ÐRear Door
Fig. 13 Door Adjustment Shims
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FRONT DOOR WINDOW GLASS REGULATORÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass front channel bottom
screw (Fig. 17).
(3) Remove the window regulator rivets by driving
the rivet centers out with a punch. Remove the rivets
with a 1/4-inch drill bit (Fig. 18 and 19).
(4) Lower the window to provide access to the reg-
ulator-to-glass screw.(5) Remove the regulator-to-glass screw, bushing
and retainer from the regulator (Fig. 20).
(6) Lift the window glass upward and separate it
from the regulator. Support the window glass.
(7) Remove the window glass regulator from the
door.
INSTALLATION
(1) Position the window glass regulator within the
door panels.
(2) Attach the regulator on door inner panel with
replacement rivets or screws and nuts (Fig. 21, 22,
23 and 24).
(3) Remove the support and position window glass
at regulator. Install the regulator-to-window retainer,
bushing and screw.
Fig. 17 Window Glass Front Channel Bottom Screw
Fig. 18 Manual Window Regulator Rivets
Fig. 19 Power Window Regulator Rivets
Fig. 20 Regulator-To-Glass Screw Removal/
Installation
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(4) Tighten the regulator-to-glass screw to 4 Nzm
(36 in-lbs) torque.
(5) Install the glass channel bottom screw (Fig.
17). Tighten screw to 9 Nzm (7 ft-lbs) torque.(6) Attach the door waterdam to the door inner
panel with sealant.
(7) Install the trim panel.
FRONT DOOR WINDOW GLASSÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass channel hardware,
beltline molding and weatherstrip seals (Fig. 25 and
26).
(3) Remove the glass channel bottom screw.
(4) Remove the regulator-to-window glass screw,
bushing and retainer (Fig. 20).
(5) Lift the glass upward and out of the door.
Fig. 21 Manual Regulator InstallationÐUpper Rivets
Fig. 22 Manual Regulator InstallationÐLower Rivets
and Glass Retaining Screw
Fig. 23 Power Regulator InstallationÐUpper Rivets
Fig. 24 Power Regulator InstallationÐLower Rivets
Fig. 25 Front Door Beltline Molding and
Weatherstrip Seals
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INSTALLATION
(1) Position the glass in the door and install the
regulator-to-glass retainer, bushing and screw.
(2) Tighten the screw to 4 Nzm (36 in-lbs) torque.
(3) Install the channel bottom screw. Tighten the
screw to 9 Nzm (7 ft-lbs) torque.
(4) Install the channel hardware, beltline molding
and weatherstrip seals.(Fig. 27 and 28).
(5) Attach the door waterdam to the door inner
panel with adhesive/sealant.
(6) Install the door trim panel.
REAR DOOR WINDOW GLASS REGULATORÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass attaching screw,
bushing and retainer from the regulator (Fig. 1).
Support the glass.
(3) Remove the regulator rivets by driving out the
rivet center with a punch. Next, drill out the rivet
body with a 1/4 inch diameter drill bit (Fig. 2).(4) Power window: disconnect the wire harness
connector from the regulator drive motor.
Fig. 26 Front Door Weatherstrip Seals
Fig. 27 Front Door Belt Outer Weatherstrip Seal
Fig. 28 Front Door Belt Outer Weatherstrip Seal
Fig. 1 Regulator-To-Glass Screw Removal/Installation
Fig. 2 Rear Door Window Regulator Rivets
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(5) Remove the regulator and drive motor, if
equipped.
INSTALLATION
(1) Position window regulator and, if equipped,
drive motor within the door panels.
(2) Attach the regulator to door inner panel with
replacement rivets or with screws and nuts (Fig. 3, 4
and 5).
(3) Connect the regulator wire harness connector.
(4) Position the window glass at the regulator and
install the retainer, bushing and screw.
(5) Tighten the glass screw to 4 Nzm (36 in-lbs)
torque.
(6) Install the waterdam and trim panel.
REAR DOOR WINDOW GLASSÐXJ
REMOVAL
(1) Lower the window glass.
(2) Pry the window beltline molding from the clips
and remove the molding from the door.(3) Remove the window weatherstrip seals from
the door (Fig. 6).
(4) Remove the trim panel and waterdam from the
door inner panel.
(5) Remove the channel/division bar screws and
drill-out the rivet head to remove (Fig. 7 and 8).
(6) Tilt the channel/division bar forward and re-
move it from the door.
(7) Remove the window glass screw, bushing and
retainer from the regulator (Fig. 9).
(8) Remove the window glass from door.INSTALLATION
(1) Install the glass in the door, and install the re-
tainer, bushing and screw (Fig. 9).
Fig. 3 Manual Regulator Rivet Installation
Fig. 4 Power Regulator Rivet Installation
Fig. 5 Power Regulator Lower Bracket Rivet
Installation
Fig. 6 Rear Door Window Weatherstrip Seals
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(2) Tighten the glass attaching screw 6 Nzm (53 in-
lbs) torque.(3) Install the window glass channel/division bar in
the door.
(4) Install the window glass channel/division bar
screws and rivet. Tighten the screws to 6 Nzm(5ft-
lbs) torque.
(5) Install the window glass channel and belt
weatherstrip seals (Fig. 10 and 11).
(6) Install the window beltline molding.
(7) Install the door waterdam and trim panel.
REAR DOOR STATIONARY WINDOW GLASSÐXJ
REMOVAL
(1) Lower the window glass.
(2) Pry the window beltline molding away from the
clips and remove the molding from the door.
Fig. 7 Window Channel/Division Bar Screws and
Rivet
Fig. 8 Window Channel/Division Bar Rivet
Fig. 9 Regulator-To-Glass Screw Removal/
Installation
Fig. 10 Glass Channel Weatherstrip Seal
Fig. 11 Belt Weatherstrip Seals
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(3) Remove the window weatherstrip seals from
the door.
(4) Remove the trim panel and waterdam from
door inner panel.
(5) Remove the channel/division bar screws. Drill
out the rivet head to remove it from the inner panel.
(6) Tilt the channel/division bar forward and re-
move it from the door.
(7) Remove the fixed glass support bracket bolts
from the door inner panel reinforcement bracket (Fig.
12).
(8) Remove the fixed glass from the door (Fig. 13).
INSTALLATION
(1) Install the fixed glass in the door, and install
the bolts in the reinforcement and support brackets.
(2) Tighten the bracket retaining bolts to 9 Nzm
(79 in-lbs) torque.
(3) Install the channel/division bar in the door.
(4) Install the channel/division bar screws and
rivet. Tighten the screws to 6 Nzm (5 ft-lbs) torque.
(5) Install the channel and belt weatherstrip seals.(6) Install the beltline molding.
(7) Install the door waterdam and trim panel.
DOOR KEY LOCK CYLINDERÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Disconnect the door latch-to-lock cylinder rod at
the door latch (Fig. 14).
(3) If equipped, disconnect the security alarm
switch connector from the lock cylinder (Fig. 15).
Fig. 12 Fixed Glass Support Bracket Bolts
Fig. 13 Fixed Glass Removal/Installation
Fig. 14 Key Lock Cylinder and Door Latch
Fig. 15 Security Alarm Switch
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