seats LAND ROVER DISCOVERY 2002 Repair Manual

SEATS
76-5-20 REPAIRS
Heating element - cushion - front seat
$% 78.30.24
Remove
1.Remove front seat cushion cover.

+ SEATS, REPAIRS, Cover - cushion
- front seat.
2.Carefully release heating element from
cushion pad, ensuring adhesive does not tear
cushion pad.
Refit
1.Ensure cushion pad is free of adhesive.
2.Remove adhesive cover from new heating
element, position element and secure to
cushion pad.
3.Fit front seat cushion cover.

+ SEATS, REPAIRS, Cover - cushion
- front seat.
Cover - cushion - rear seat
$% 78.40.04
Remove
1.Remove rear seat.

+ SEATS, REPAIRS, Seat - rear.
2.Remove 17 studs securing cushion under tray
and remove tray.
3.Release cushion from 11 hooks at rear of
frame.
4.Remove 2 spring clips securing cushion.
5.Release 8 side clips securing cushion, release
and remove cushion assembly.

SEATS
REPAIRS 76-5-21
6.Push 2 retaining bars through pad.
7.Release cushion from sides of pad to access
hog rings.
8.Remove 33 hogs rings and remove cushion
from pad.
Refit
1.Position cushion to pad and secure with hog
rings.
2.Push retaining bars through pad and fit cover to
sides of pad.
3.Position cushion assembly to frame and
secure side clips.
4.Fit spring clips and secure to hooks at rear of
frame.
5.Position under tray and secure with studs.
6.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.
Bladder - lumbar support
$% 78.60.01
Remove
1.Remove squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
2.Disconnect lumbar support pump multiplug.
3.Release lumbar support pump from bladder
retainers.
4.Release bladder from 8 retainers and remove
bladder and lumbar support pump.
5.Collect bladder retainers.
Refit
1.Position bladder retainers to seat frame.
2.Position bladder and secure to bladder
retainers
3.Position pump in bladder retainers and
connect multiplug.
4.Fit squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.

SEATS
76-5-22 REPAIRS
Motor - fore and aft - front seat
$% 78.70 25
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from fore and aft motor.
3.Remove Allen screw securing RH screw
thread to seat frame.
4.Remove 2 retainers from RH fore and aft
gearbox roll pin. Remove roll pin.
5.Remove spacers.
6.Position RH screw thread retainer clear of seat
frame and remove fore and aft motor. Refit
1.Clean gearbox and motor drive tube.
2.Position motor drive tube to LH gearbox and
align fore and aft motor to seat frame.
3.Fit new gearbox spacers, roll pin and retainers.
4.Align RH screw thread retainer to seat frame
and secure with Allen screw.
Ensure retainer is correctly aligned or
damage may occur when seat motor is
operated.
5.Connect fore and aft motor multiplug.
6.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

SEATS
REPAIRS 76-5-23
Motor - rise and fall - front seat
$% 78.70.27
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from rise and fall motor.
3.Remove retainers from roll pins.
4.Using a suitable drift remove roll pins securing
rise and fall motor and operating lever to seat
frame.
5.Remove rise and fall motor.
Refit
1.Position and align rise and fall motor to seat
frame.
2.Fit new roll pins to secure rise and fall motor
and operating lever.
3.Fit new retainers to roll pins.
4.Connect multiplug to rise and fall motor.
5.Fit front seat.

+ SEATS, REPAIRS, Seat - front.
Motor - tilt - front seat
$% 78.70.29
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Disconnect multiplug from tilt motor.
3.Remove 2 retainers and 'C' clip from roll pins
securing tilt motor.
4.Using a suitable drift remove roll pins securing
tilt motor and operating lever to seat frame.
5.Remove tilt motor.
Refit
1.Position and align tilt motor to seat frame.
2.Fit new roll pins to secure motor and operating
arm.
3.Fit new retainers and 'C' clip to roll pins.
4.Connect multiplug to tilt motor.
5.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

SEATS
76-5-24 REPAIRS
Motor - recline
$% 78.70.34
Remove
1.Remove squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
2.Disconnect recline motor multiplug.
3.Remove 2 bolts securing recline motor and
remove motor.
Refit
1.Position recline motor and ensure gear and
gear spigot are engaged.
2.Fit and tighten bolts securing recline motor to
frame.
3.Connect recline motor multiplug.
4.Fit squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
Switch - electric seats
$% 78.70.88
Remove
1.Release switch from centre console.
2.Pull the connector retaining bar outwards to the
limit of its travel and carefully disconnect the
connector from the switch.
Refit
1.Connect multiplug to rear of switch and slide
the retaining bar fully home.
2.Fit switch to centre console.

SEATS
REPAIRS 76-5-25
Cover - squab - front seat
$% 78.90.08/81
Remove
1.Remove front seat.

+ SEATS, REPAIRS, Seat - front.
2.Place seat on a suitable work bench.
3.Tighten arm rest adjuster fully clockwise and
remove screw cover.
4.Remove screw securing arm rest to seat and
remove arm rest.
5.Remove 2 screws securing outer edge trim
casing to seat frame.
6.Remove trim casing.
7.Release inner edge of trim casing from seat
frame.
8.Remove trim casing. 9.Position seat upside down on table.
10.Release clip securing lower edge of squab
cover to seat frame.
11.Remove 2 clips securing either end of cover to
squab frame.
12.Position seat in upright position.
13.Raise headrest to maximum height.
14.Turn both guides through 90
°.
15.Remove headrest from seat.
16.Remove screws securing grab handles to seat
frame and remove grab handles.

SEATS
76-5-26 REPAIRS
17.Release clip securing front of cover to squab
frame.
18.Release hooks from squab frame.
19.Fold cover upwards over squab until first row of
hog rings are visible.
20.Remove first row of hog rings. 21.Fold cover upwards over squab until second
row of hog rings are visible.
22.Remove second row of hog rings.
23.Push out centres of trim clips securing stowage
pocket elastic to seat frame.
24.Remove trim clip outers.
25.Release hooks from seat frame and feed
though to front of foam.
26.Fold cover upwards until third row of hog rings
are visible.
27.Remove third row of hog rings.
28.Remove hog rings securing rear of squab
cover to seat frame.
29.Release bar from seat frame.

SEATS
REPAIRS 76-5-27
30.Remove headrest guides.
31.Fold cover fully upwards and remove. Refit
1.Fit squab cover to top of seat. Do not fold down
too far onto seat.
2.Fit headrest guides.
3.Fit grab handles to seat and secure with
screws.
4.Ensure top of cover fits correctly around grab
handles.
5.Fit bar securing rear of squab cover to seat
frame.
6.Fit hog rings securing rear of squab cover to
seat frame.
7.Pull cover down tight and align hog ring
location points.
8.Fit third row of hog rings.
9.Pull cover down tight and feed hooks though
foam.
10.Connect hooks to rear of squab frame.
11.Align stowage pocket elastic to seat frame and
secure with trim clips.
12.Pull cover down tight and align hog ring
location points.
13.Fit second row of hog rings.
14.Pull cover down tight and align hog ring
location points.
15.Fit first row of hog rings.
16.Pull cover down tight and connect hooks to
squab frame.
17.Feed front of cover through to rear.
18.Secure bottom of cover to frame with clip.
19.Fit clips securing ends of cover to frame.
20.Fit headrest to seat.
21.Turn seat upside down.
22.Secure rear edge of squab cover to frame with
clip.
23.Turn seat correct way up.
24.Fit inner edge trim casing to seat frame.
25.Fit outer edge trim casing and secure with
screws.
26.Position arm rest to seat, secure with screw and
loosen arm rest adjuster to the required
position.
27.Fit front seat.

+ SEATS, REPAIRS, Seat - front.

SEATS
76-5-28 REPAIRS
Cover - squab - RH rear seat
$% 78.90.13
Remove
1.Remove rear seat.

+ SEATS, REPAIRS, Seat - rear.
2.Remove centre rear seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - centre.
3.Remove 2 screws securing end cover and
remove end cover.
4.Remove both head restraint guide tubes. 5.Remove 2 screws securing squab release
lever, release cable and remove lever
assembly.
6.Release catches securing arm rest supports,
lower arm rest, release arm rest hinge catches
and remove arm rest assembly.
7.Release squab from 10 hooks in arm rest
recess.

SEATS
REPAIRS 76-5-29
8.Release top and bottom rap round clips in arm
rest recess.
9.Remove 3 studs securing squab to centre of
frame.
10.Release squab from 5 studs securing RH side.
11.Release 9 side clips securing squab to frame,
release and remove squab assembly.
12.Release squab from sides of pad to access
hog rings.
13.Remove 29 hogs rings and remove squab
cover from pad.
Refit
1.Position squab to pad and secure with hog
rings.
2.Position squab assembly to frame and secure
side clips.
3.Secure squab to hooks at RH side and fit studs
to centre of frame.
4.Fit top and bottom rap round clips and hooks in
arm rest recess.
5.Fit and secure arm rest assembly.
6.Position squab release lever, connect cable
and secure with screws.
7.Fit head restraint guide tubes.
8.Position end cover and secure with screws.
9.Fit centre rear seat belt.

+ RESTRAINT SYSTEMS, REPAIRS,
Seat belt - rear - centre.
10.Fit rear seat.

+ SEATS, REPAIRS, Seat - rear.
Heating element - squab - front seat
$% 78.90.36
Remove
1.Remove front seat squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.
2.Disconnect heating element multiplug.
3.Carefully release heating element from squab
pad, ensuring adhesive does not tear squab
pad.
Refit
1.Ensure squab pad is free of adhesive.
2.Remove adhesive cover from new heating
element, position element and secure to squab
pad.
3.Fit front seat squab cover.

+ SEATS, REPAIRS, Cover - squab -
front seat.