LAND ROVER FRELANDER 2 2006 Repair Manual

27.
CAUTIONS: Mark t he components to ai d ins t al lat ion.
Make s ure that new s ubframe bolt s are ins tal led.
Lower the front s ubframe as sembl y.
27. Remove t he turbocharger outl et pi pe.
28. 29.
CAUTIONS: Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed.
Di s card the seals .
Make s ure that t he area around the component i s
clean and free of foreign materi al.
Di sconnect t he 2 t rans mis s ion cooler li nes .
29.

Releas e t he LH halfshaft.
30. Releas e t he RH halfs haft.
31. Remove t he acces s cover.
32.

33.
NOTE: Dis card t he bolt s.
Remove and dis card t he t orque coverter bolt s.
33. Support the trans mi s si on.
General Equi pment: Powert rai n Jack 34.
35. CAUTION: Make s ure t hat the torque converter remains i n
t he transmis s ion.
• NOTE: This st ep requires t he aid of another t echnician.
Remove t he transmis si on and convert er.
35.
36. CAUTION: Make s ure t hat the dowel s are s t il l locat ed on
t he engi ne and not the t rans mi ss i on.
Inst all t he torque convert er retai ner.
36.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionI6 3.2L Petrol
Installation
General Equipment Powert rai n Jack
Inst all t he TCM.
T orque: 24 Nm 1.
Inst all t he transmis si on s elector lever.
T orque: 13 Nm 2.
Inst all t he transmis si on fluid cooler.
T orque: 10 Nm 3.
Remove t he torque convert er retai ner.
4.
5. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial .
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
5.
Inst all t he transmis si on ret aining bol ts .
T orque: 47 Nm 6.
Remove t he transmis si on s upport.
General Equi pment: Powert rai n Jack 7.
Inst all t he engi ne mount bracket .
T orque: 90 Nm 8.
Inst all t he engi ne mount LH.
T orque: 175 Nm 9.
10. W ARNING: Make sure t hat new nut s are ins tal led.
Inst all t he bracket .
T orque: M12 80 Nm M8
25 Nm 10.
Remove t he engi ne s upport .
11.

Stage 1:
Stage 2:
Secure and connect the sel ect or lever cable.
12.
Inst all t he transmis si on oil cooler.
13.
Connect t he transmis s ion fluid cooler coolant hos es .
14.
Inst all t he power s t eering pump.
T orque: 25 Nm 15.
Inst all t he cool ant pump inlet pipe.
T orque: 10 Nm 16.
At tach t he fl expl at e.
T orque: 47 Nm 17.
Inst all t he acces s cover.
T orque: 10 Nm 18.
Remove t he cranks haft l ocking tool.
19.
20. CAUTION: Make s ure t hat the mati ng faces are cl ean and
free of foreign mat eri al.
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he power t rans fer unit .
T orque: 65 Nm 20.
Inst all t he power t rans fer unit s upport bracket .
T orque: 65 Nm 21.
Inst all both the halfs hafts .
22.
Inst all t he RH halfs haft s upport .
T orque: 25 Nm 23.
24. CAUTION: Make s ure t hat new bolt s are ins tall ed.
T orque: 45 Nm 80°24.
Inst all t he cranks haft front oil s eal.
Refer t o: Engi ne Front Seal (303-01A Engi ne - I6 3.2L Pet rol,
Removal and Ins tall ati on).
25.
Inst all t he front subframe.
Refer t o: Front Subframe (502-00 Uni -Body, Subframe and Mount ing
Syst em, Removal and Ins tall ati on).
26.

Inst all t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2LPetrol, Removal and Ins tall ati on).
27.
Inst all t he s tart er mot or.
Refer t o: Start er Motor (303-06A Starti ng Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
28.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
29.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
30.
Refi ll t he transmis s ion wi th flui d.
Refer t o: Transmis s ion Flui d Drai n and Refi ll - I6 3.2L Pet rol (307-01Automat ic Transmis si on/Trans axl e, General Procedures ).
31.
If a new component i s t o be ins t al led, configure usi ng Land Roverapproved diagnos t ic equipment .32.
33. NOTE: For NAS vehicles onl y.
If fi tt ing new or exchange component s , carry out l ong drive cycl e.
Refer t o: Powertrain Cont rol Modul e (PCM) Long Drive Cycle Sel f-Tes t(303-14A, General Procedures ).
33.

Publi s hed: 11-May-2011
Automatic Transmission/Transaxle - TransmissionTD4 2.2L Diesel
Installation
General Equipment Powert rai n Jack
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
• NOTE: If the t rans mi ss ion is t o be removed for acces s , there is no need t o drai n t he transmis s ion fluid as long as t he
fl uid cooler is not di sconnect ed from t he t rans mis s ion as s embly.
1. CAUTION: Make s ure that the dowel s are st il l locat ed on t he
engine and not t he trans mi s si on.
Remove t he torque convert er retai ner.
1.
2. CAUTIONS: Make s ure that t he torque convert er remains in t he
t rans mis s ion. Make s ure that t he component is correctl y located on t he
l ocati ng dowels . Make s ure that t he mat ing faces are clean and free of
corros i on and forei gn mat erial . Make s ure that t he dowel s are s ti ll located on the engine and
not the trans mi s si on.
• NOTE: This st ep requires t he aid of another t echnician.
Inst all t he transmis si on and convert er.
T orque: 47 Nm 2.

Remove t he transmis si on s upport.
General Equi pment: Powert rai n Jack 3.
4. CAUTION: Make s ure that new bolt s are
i ns t alled.
Secure t he torque convert or to the flexplate.
T orque: 60 Nm 4.

Inst all t he acces s cover.
5. Inst all t he RH halfs haft.
T orque: Dri ve s haft s upport 25 Nm 6.
Inst all t he LH halfshaft.
7.

8.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Ins tall new o-ri ng s eal s
Connect t he transmis s ion fluid cooler l ines.
T orque: 10 Nm 8.
Inst all t he turbocharger outl et pi pe.
9. Inst all t he alignment t ool t o t he front subframe.
10.