LAND ROVER FRELANDER 2 2006 Repair Manual

Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
22.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
23.

Publi s hed: 11-May-2011
Climate Control - EvaporatorRHD AWD
Removal and Inst all ati on
Removal
• NOTE: The removal of thi s component involves cut t ing an apert ure in t he evaporator hous i ng wall and cutt ing t hrought he high and l ow pres s ure A/C l ines. A s ervice repai r ki t is s uppli ed to cover thi s procedure.
All vehicles
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,Des cript ion and Operat ion).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal andInst all at ion).
3.
Remove t he dri ver l ower ai r bag modul e s upportbracket.4.
Vehicles with manual transmission
Remove t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removaland Inst all at ion).
5.
Vehicles with automatic transm ission
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
6.
All vehicles
Remove t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removaland Inst all at ion).
7.
Vehicles with manual transmission

8.
Remove t he brake pedal as s embly.9.
Vehicles with automatic transm ission
10.

Remove t he brake pedal as s embly.11.
All vehicles
Remove t he RH floor cons ole ext ens ion.12.
13. CAUTION: Make s ure t hat all openi ngs ares ealed. Use new blanking caps.
Di sconnect t he A/C pipes from t he TXV.
13.

14.
Di sconnect t he blower motor el ect ri cal connector.15.
Remove t he 3 s pri ng cl ips .Releas e t he 4 plas t ic cli ps .
16.

Carefully eas e apart and break the pl ast ic pi pe covers .17.
Cut t he A/C pi pes at the marked posi ti on.18.
Remove t he remai nder of t he plas ti c pipe covers.19.
Guide the cut evaporat or pipes through the bulkhead s ot hat approximately 20mm i s vis ibl e in the enginecompart ment.
20.

Remove t he evaporat or pi pes.21.
22.
Remove t he evaporat or core.23.
Remove any debris from t he heat er core and evaporator corehousi ng.24.
Installation
All vehicles

Apply t he foam s trips from t he service kit t o t heevaporator core.1.
Inst all t he evaporat or core.2.
Cut a s lot i n each s ide of t he service door t oaccommodat e t he heat er core and evaporat or corehousi ng.
3.

Inst all t he s ervice door. Secure t he 4 cli ps.
Inst all t he 4 s crews .4.
Apply t he as phal t tape from the servi ce kit t o t he
s ervice replacement evaporator pipes .
5.
6. CAUTION: Make s ure that all openi ngs are s ealed. Us e new
blanking caps.
Remove t he TXV as sembl y from t he s ervice replacement evaporator
pipes .
6.
Guide the s ervi ce replacement evaporator pi pes t hrough t he
bulkhead s o that approximat ely 20mm is vi s ible in t he engine
compart ment.
7.
Inst all t he TXV capt ive clampi ng plat e.
8. 9.
NOTE: Ins t al l new O-ri ng seal s.
Inst all t he s ervice repl acement evaporat or pipes t o the
evaporator.
T orque: 5 Nm 9.

Connect t he blower mot or el ect ri cal connector.
10.
11. NOTE: Ins tal l new O-ring seals .
Inst all t he TXV as sembl y.
T orque: 4 Nm 11.
12. NOTE: Ins tal l new O-ring seals .
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 9 Nm 12.
Inst all t he RH floor cons ole ext ens ion.
13.
Inst all t he brake pedal as s embly.
T orque: 25 Nm 14.
Inst all t he brake pedal clevis pi n.
15.
Connect t he s toplamp swit ch and speed cont rol deact ivat or s wi tch
electrical connect ors .
16.
Secure t he wiring harnes s t o t he brake pedal bracket.
17.
Inst all t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removal
and Inst all at ion).
18.
Vehicles with automatic transm ission Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el (501-02 Front End Body Panel s, Removal and Ins tal lati on).
19.
Vehicles with manual transmission Inst all t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removal
and Inst all at ion).
20.
All vehicles Inst all t he dri ver l ower ai r bag modul e s upport bracket .
T orque: 7 Nm 21.
Inst all t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal and
Inst all at ion).
22.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
23.