LEXUS LS430 2003 Factory Repair Manual

Fig. 8: Removing Headlamp Cleaner Washer Nozzle (W/Headlamp Cleaner)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
14.REMOVE HEADLAMP WASHER ACTUATOR SUB-ASSY LH (W/ HEADLAMP CLEANER)
a. Remove the screw and actuator.
15.REMOVE HEADLAMP WASHER ACTUATOR SUB-ASSY RH (W/ HEADLAMP CLEANER)
a. Remove the screw and actuator.
16.REMOVE ULTRASONIC SENSOR NO. 1 (w/ CLEARANCE SONAR SYSTEM)
a. Using a screwdriver, remove the retainer and sensor.
HINT:
Tape the screwdriver tip before use.
17.REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET
a. Remove the 2 screws and mounting bracket.
18.REMOVE FRONT BUMPER SIDE RETAINER LH
a. Use a drill that has a tip of less than phis 4 mm (0.16 in.).
b. Tape the drill tip as shown in Fig. 9.

Dimension: 5 mm (0.20 in.)
Fig. 9: Taping Drill Tip

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
Taping the drill tip is done to prevent excessive drilling.
c. Gently place the drill tip onto the rivet, cut the rivet flanges and then remove the rivet.
d. Remove the retainer from the bumper cover.
19.REMOVE FRONT BUMPER SIDE RETAINER RH

HINT:
Use the same procedures described for the LH side.
20.REMOVE FRONT BUMPER MOLDING
HINT:
Remove the double-sided tape completely from the bumper. Double-sided tape interferes with the
installation of the molding to the bumper.
21.REMOVE FRONT BUMPER SIDE SEAL LH
a. Using a screwdriver, disengage the 4 claws and remove the side seal.
HINT:
Tape the screwdriver tip before use.
22.REMOVE FRONT BUMPER SIDE SEAL RH (W/O RADAR CRUISE)
HINT:
Use the same procedures described for the LH side.
23.REMOVE FRONT BUMPER HOLE COVER LH
a. Using a screwdriver, disengage the 2 claws and remove the hole cover.
HINT:
Tape the screwdriver tip before use.
24.REMOVE FRONT BUMPER HOLE COVER RH (W/ RADAR CRUISE)
a. Using a screwdriver, disengage the 4 claws and remove the hole cover.
HINT:
Tape the screwdriver tip before use.
25.INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSY
a. Install the reinforcement with the 6 bolts.
Torque: 12.5 N.m (130 kgf.cm, 9 ft.lbf)
26.INSTALL FRONT BUMPER SIDE RETAINER LH
a. Using an air riveter or hand riveter with nose piece, strike waterproof rivets of phis 4.9 mm (0.19
in.) into the side retainer to install the rivet to the bumper cover.

Fig. 10: Installing Front Bumper Side Retainer LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
27.INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
COMPONENTS

<0029004c004a0011000300140014001d000300350048005000520059004c0051004a00030024005100470003002c0051005600570044004f004f004c0051004a0003003500480044005500030025005800500053004800550003000b001400030032004900
030015000c[
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

<0029004c004a0011000300140015001d000300350048005000520059004c0051004a00030024005100470003002c0051005600570044004f004f004c0051004a0003003500480044005500030025005800500053004800550003000b001500030032004900
030015000c[
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT

HINT:
The installation procedures are the removal procedures in reverse order. However, only installation
procedures requiring additional information are included.
A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE
FOR STANDARD BOLTS )
1.REMOVE LUGGAGE COMPARTMENT FLOOR MAT
2.REMOVE ROPE HOOK ASSY
a. Remove the 4 bolts and 4 hooks.
3.REMOVE DECK TRIM SIDE BOARD LH
4.REMOVE DECK TRIM SIDE BOARD RH
5.REMOVE REAR FLOOR FINISH PLATE
a. Using a clip remover, remove the 5 clips labeled A.
b. Using a screwdriver, disengage the 4 clips labeled B and remove the finish plate.
HINT:
Tape the screwdriver tip before use.

Fig. 13: Removing Rear Floor Finish Plate
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.REMOVE TOOL CASE
7.REMOVE SIDE TRIM TOOL BAG COVER
a. Using a screwdriver, disengage the 2 claws and 2 clips and remove the cover.
HINT:
Tape the screwdriver tip before use.
Fig. 14: Removing Side Trim Tool Bag Cover

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSY LH (See REPLACEMENT
)
9.REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSY RH (See REPLACEMENT
)
10.REMOVE QUARTER PANEL MUDGUARD SUB-ASSY REAR LH (W/ MUDGUARD)
a. Remove the 4 screws and mud
guard.

11.REMOVE QUARTER PANEL MUDGUARD SUB-ASSY REAR RH (W/ MUDGUARD)
a. Remove the 4 screws and mudguard.
12.REMOVE REAR BUMPER COVER
a. Using a screwdriver, remove the 4 clips.
HINT:
Tape the screwdriver tip before use.
Fig. 15: Removing Rear Bumper Cover Clips

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Remove the 8 nuts.
c. Remove the 2 bolts and 2 screws.
d. Using a screwdriver, disengage the 2 clips labeled A and 2 clips labeled B. Then remove the
bumper cover.
e. w/ Clearance sonar system:
Disconnect the 4 sensor connectors.

Fig. 16: Disengaging Clips
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
13.REMOVE REAR BUMPER ENERGY ABSORBER
14.REMOVE REAR BUMPER BAR
15.REMOVE REAR BUMPER ARM REINFORCEMENT LH
a. Using a screwdriver, disengage the 4 clips and remove the arm reinforcement.
HINT:
Tape the screwdriver tip before use.