LEXUS SC400 1991 Service Repair Manual

TRANSPORT HOOK
COMPONENTS
Front Transport Hook
REMOVAL AND INSTALLATION
1. REMOVE FENDER SPLASH SHIELDRemove fourteen screws, a bolt and the shield.
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BODY Transport Hook (Front Transport Hook)BO±27
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2. REMOVE NO. 4 ENGINE UNDER COVER
3. REMOVE FRONT TRANSPORT HOOKRemove three bolts and the hook.
4. INSTALL FRONT TRANSPORT HOOK Install the hook with three bolts.
Torque: 64 N Vm (650 kgf Vcm, 47 ft Vlbf)
5. INSTALL NO. 4 ENGINE UNDER
6. INSTALL FENDER SPLASH SHIELD
Rear Transport Hook
REMOVAL AND INSTALLATION
(See page BO±27)
1. REMOVE SUPPORT Remove two bolts and the support.
2. REMOVE REAR TRANSPORT HOOK Remove two bolts and the hook.
3. INSTALL REAR TRANSPORT HOOK Install the hook with two bolts.
Torque: 64 N Vm (650 kgf Vcm, 47 ft Vlbf)
4. INSTALL SUPPORT
Install the support with two bolts.
BO±28
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BODY Transport Hook (Front Transport Hook, Rear Transport Hook)
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2. REMOVE NO. 4 ENGINE UNDER COVER
3. REMOVE FRONT TRANSPORT HOOKRemove three bolts and the hook.
4. INSTALL FRONT TRANSPORT HOOK Install the hook with three bolts.
Torque: 64 N Vm (650 kgf Vcm, 47 ft Vlbf)
5. INSTALL NO. 4 ENGINE UNDER
6. INSTALL FENDER SPLASH SHIELD
Rear Transport Hook
REMOVAL AND INSTALLATION
(See page BO±27)
1. REMOVE SUPPORT Remove two bolts and the support.
2. REMOVE REAR TRANSPORT HOOK Remove two bolts and the hook.
3. INSTALL REAR TRANSPORT HOOK Install the hook with two bolts.
Torque: 64 N Vm (650 kgf Vcm, 47 ft Vlbf)
4. INSTALL SUPPORT
Install the support with two bolts.
BO±28
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BODY Transport Hook (Front Transport Hook, Rear Transport Hook)
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DOOR
Fitting Adjustments
HINT: Adjust the door panel according to the following
method.
[ADJUSTMENT OF FRONT DOOR]
1. ADJUST FRONT DOOR IN FORWARD/REARWARD ANDVERTICAL DIRECTIONS
Loosen the body side hinge bolts to adjust the door panel.
HINT: Remove the pin on the body side before performing
adjustment and reinstall it when finished.
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BODY Front Door (Fitting Adjustments)BO±29
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2. ADJUST FRONT DOOR IN LEFT/RIGHT AND VERTICALDIRECTIONS
Loosen the door side hinge bolts to adjust.
3. ADJUST FRONT DOOR LOCK STRIKER (a) Check that the door fit and door lock link ages are
adjusted correctly.
(b) Using a screwdriver, remove the striker cover.
HINT: Tape the screwdriver tip before use.
(c) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a
hammer. Tighten the striker mounting screws again.
(d) Install the striker cover.
BO±30
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BODY Front Door (Fitting Adjustments)
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Front Door
COMPONENTS
±
BODY Front DoorBO±31
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REMOVAL OF FRONT DOOR
(See page BO±31)
1. REMOVE FRONT SCUFF PLATE Using the screwdriver, remove the plate.
HINT: Tape the screwdriver tip before use.
2. DISCONNECT CONNECTORS (a) Disconnect the front corner of the floor carpet.
(b) Disconnect three connectors as shown.
3. REMOVE DOOR While supporting the door, remove six door hinge bolts to re-
move the door.
REPLACEMENT OF DOOR HINGE
1. REMOVE DOOR HINGERemove four bolts and the hinge.
2. INSTALL DOOR HINGE Install four bolts and the hinge.
INSTALLATION OF FRONT DOOR
(See page BO±31)
INSTALL DOOR PARTS BY FOLLOWING REMOVAL SE-
QUENCE IN REVERSE HINT: After installing the door, adjust the door. (See page
BO±29 )
BO±32
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BODY Front Door
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DISASSEMBLY OF FRONT DOOR
(See page BO±31)
1. REMOVE ARMREST BASE PANEL (a) Using the screwdriver, remove the clip.
(b) Pull the panel forward and disconnect the connector.
2. REMOVE DOOR INSIDE HANDLE BEZEL COVER Using the small screwdriver, pry outward the cover.
3. REMOVE DOOR TRIM (a) Remove two caps and eight screws.
(b) Insert the screwdriver between the panel and the trimand remove clips.
HINT: Do not scratch the panel with the screwdriver.
(c) Remove the trim by pulling all of the trim.
(d) Remove the two cables from the door inside handle.
(e) Disconnect the connector from the door curtesy light.
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BODY Front DoorBO±33
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(f) Remove twelve nuts, the front door trim ornament andthe door inside handle.
(g) Remove eight screws and armrest.
(h) Remove the door courtesy light.
4. REMOVE DOOR SPEAKER GRILLE Using a screwdriver, pry loose two clips and remove the cov-
er.
HINT: Tape the screwdriver tip before use.
5. REMOVE DOOR TRIM UPPER PANEL Remove six screws and pry out the panel.
6. REMOVE FRONT DOOR WEATHERSTRIP While pulling the weatherstrip by hand, remove the nine clips
using a clip remover.
HINT: Do not pull strongly on the weatherstrip as it may
tear.
7. REMOVE OUTSIDE REAR VIEW MIRROR AND SPEAKER
(a) Remove two bolts and the speaker, disconnect the connector.
(b) Remove two bolts and the mirror, disconnect the connector.
BO±34
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BODY Front Door
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8. REMOVE SPEAKER ASSEMBLYDisconnect connectors from speaker assembly and remove
speaker assembly with four bolts.
9. REMOVE SCREW GROMMETS Using a clip remover, remove two grommets.
10. REMOVE SERVICE HOLE COVER Remove the cover by pulling at the edge by hand.
HINT: Do not tear the cover.
11. DISCONNECT WIRE HARNESS FROM DOOR PANEL Using a clip remover, remove the wire harness clamps from
ten position on the door panel.
12. REMOVE DOOR INSIDE PANEL FRAME Remove three bolts and the frame.
13. REMOVE FRONT DOOR BELT MOULDING (a) Remove eight screws and five nuts.
(b) Using a scraper, remove the double±sided tape from the
rear side.
HINT: Tape the scraper tip before use.
±
BODY Front DoorBO±35
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