MITSUBISHI ENDEAVOR 2004 Service Repair Manual

95 mm (37.4 inch) - Bolt 2, 4
100 mm (39.4 inch) - Bolt 1
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 32: Installing Right Engine Support Bracket

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

INSPECTION TIMING BELT Replace the belt if any of the following conditions exist.
1. Hardening of rubber backing.
Back side is glossy without resilience and leaves no indent when pressed with
fin
gernail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 33: Checking Condition Of Belt

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2. Cracks on rubber back
3. Cracks or peeling of canvas
4. Cracks on tooth bottom

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

5. Cracks on belt
Fig. 34: Identifying Various Defects In Belt

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6. Abnormal wear of belt sides. Normal wear is indicated if the sides are sharp as
if cut b
y a knife. Abnormal wear is indicated if the sides are ra
gged.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 35: Identifying Abnormal Wear Of Belt Sides

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7. Abnormal wear on teeth.
8. Missing tooth.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 36: Identifying Abnormal Wearing On Teeth

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TENSIONER PULLEY AND IDLER PULLEY Turn the pulley. If it does not rotate smoothly, or develops noise or excessive play,
replace the
pulle
y.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 37: Checking Tensioner Pulley And Idler Pulley

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

AUT
O-TENSIONE
R
1. Check for oil leaks. If oil leaks are evident, replace the auto-tensioner.
2. Check the rod end for wear or damage and replace the auto-tensioner if
necessary.
3. Measure the rod protrusion. If it is out of specification, replace the auto-
tensioner.
Standard value: 12 mm (0.5 inch)
Fig. 38: Checking Auto
-Tensioner

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4. Press the rod with a force of 98 to 196 N (22 to 44 pounds) and measure the
movement of the rod.
If the measured value is out of the standard value
, re
place the auto-tensioner.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Standard value: 1.0 mm (0.03 inch) or less
Fig. 39: Measuring The Movement Of The Rod

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INTAKE MANIFOLD AND FUEL PARTS REMOVAL AND INSTALLATION < UP TO DECEMBER 2003 >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor