MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 13: Removing And Installing Ignition System

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> CAMSHAFT POSITION SENSING CYLINDER REMOVAL
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Using special tool MD998781, hold the drive plate or flywheel.
2. Loosen the camshaft position sensing cylinder bolt.
Fig. 14: Removing Camshaft Position Sensing Cylinder

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INSTALLATION SERVICE POINT >>A<< CAMSHAFT POSITION SENSING CYLINDER INSTALLATION 1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder bolt to the specified torque.
Tightening torque: 22+/-4 N.m (16+/-3 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 15: Tightening The Camshaft Position Sensing Cylinder Bolt

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>>B<< CAMSHAFT POSITION SENSOR SUPPORT INSTALLATION Apply a 3 mm (0.12 inch) diameter bead of sealant Mitsubishi Genuine Parts
number MD970389, or e
quivalent to the camshaft
position sensor su
pport.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 16: Installing Camshaft Position Sensor Support

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TIMING BELT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 17: Removing/Installing Timing Belt

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REQUIRED SPECIAL TOOLS:
MB990767: End Yoke Holde
r

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

MD998715: Pins MD998767: Tensioner Pulley Wrench MD998769: Crankshaft Spacer
REMOVAL SERVICE POINTS << A >> TIMING BELT REMOVAL 1. Mark the belt running direction for reinstallation.
2. Loosen the tensioner pulley bolt, and then remove
the timing belt.
CAUTION: Water or oil on the belt shortens its life drasticall
y, so
the removed timing belt, sprocket, and tensioner
must be kept free from oil and water. These parts
should not be washed or immersed in solvent.
Replace parts if contaminated. If there is oil or water
on any part, check the front case oil seal, camshaft
oil seal, and water pump for leaks.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 18: Removing Timing Belt

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< > CAMSHAFT SPROCKET REMOVAL 1. While holding the camshaft sprocket with special tools MB990767 and
MD998715, loosen the camshaft sprocket bolt.
2. Remove the camshaft s
procket.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 19: Removing Camshaft Sprocket

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INSTALLATION SERVICE POINT >>A<< CAMSHAFT SPROCKET INSTALLATION 1. Fit the camshaft sprocket to the front end of the camshaft.
2. While holding the camshaft sprocket with special tools MB990767 and
MD998715, tighten the camshaft sprocket bolt.
Tightening torque: 88+/-10 N.m (65+/-7ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 20: Installing Camshaft Sprocekt

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>>B<< CRANKSHAFT SENSING BLADE/CRANKSHAFT SPACER/CRANKSHAFT SPROCKET INSTALLATION 1. Clean the hole in the crankshaft sprocket.
2. Clean and degrease the mating surfaces of the crankshaft sprocket, sensing
blade, and spacer.
NOTE: Degreasing is necessary to prevent decrease in friction
on the mating surfaces.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 21: Cleaning Degrease Mating Surfaces Of The Crankshaft Sprocket, Sensing Blade, And Spacer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Align the location of pin and pin hole, and then apply equal force in the
direction of the arrow.
CAUTION: Do not bend the sensing blade when installing
sprocket.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor