MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 78: Fastener Tightening Specifications (1 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 79: Fastener Tightening Specifications (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS Fig. 80: General Specifications

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SERVICE SPECIFICATIONS
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 81: Service Specifications

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LUBRICANTS SPECIFICATIONS Fig. 82: Lubricants Specifications

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SEALANT SPECIFICATIONS
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 83: Sealant Specifications

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2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

2004 SUSPENSION
Rear Axle < AWD > - Endeavor
GENERAL DESCRIPTION The rear axle has the following features.
The wheel bearing incorporates a unit ball bearing (double-row angular contact
ball bearing) for reduced friction. The rear wheel hub assembly combines the hub, wheel bearing, housing, and
oil seal in a single unit for fewer parts, better durability, improved assembly
precision, and better structural organization. The drive shaft has BJ-DOJ constant velocity joints. ABS rotor for wheel speed detection is press-fitted onto the drive shaft in
vehicles with ABS.
CONSTRUCTION DIAGRAM NOTE:
BJ: Birfield Joint DOJ: Double Offset Joint

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor


2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 1: Identifying Rear Axle Components

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REAR AXLE DIAGNOSIS INTRODUCTION Noise from the drive shaft or differential may be caused by defects in the
components. TROUBLESHOOTING STRATEGY Use these steps to plan your diagnostic strategy. If you follow them carefully, you
will be sure that you have exhausted most of the possible ways to find a rear axle
fault.
1. Gather information from the customer.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

2. Verify that the condition described by the customer exists.
3. Find the malfunction by following the Symptom Chart.
4. Verify malfunction is eliminated. SYMPTOM CHART Fig. 2: Identifying Symptom Chart

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SYMPTOM PROCEDURES INSPECTION PROCEDURE 1: NOISE DURING WHEEL ROTATION {{DRIVE SHAFT}} DIAGNOSIS
STEP 1. Check the wheel bearing end play.
1. Remove the caliper assembly, and suspend the caliper assembly with a
wire and remove the brake disc.
2. Fit the dial gauge as shown in the diagram and move the hub in the axial
direction to measure the play.
Limit: 0.05 mm (0.002 inch)

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 3: Fitting Dial GaugeTo Wheel Hub

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Q: Is the wheel bearing end play within the limit?
YES: Go to step 2.
NO: Re
place the
part, then
go to Ste
p 4 .

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

STEP 2. Check the drive shaft for bending.
Q: Is the drive shaft bent?
YES: Replace the drive shaft assembly. Then go to Step 3.
NO: Go to Step 4 .
STEP 3. Check the drive shaft assembly for wear or damage.
Q: Is the drive shaft assembly worn or damaged?
YES: Replace the drive shaft assembly. Then go to Step 4.
NO: There is no action to be taken.
STEP 4. Retest the system.
Q: Is the abnormal noise eliminated?
YES: The procedure is complete.
NO: Start over at Step 1.
INSPECTION PROCEDURE 2: CONSTANT NOISE {{DIFFERENTIAL}} DIAGNOSIS
STEP 1. Check the oil level.
Remove the filler
plug and check the
gear oil level.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 4: Checking Gear Oil Level

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Q: Is the gear oil level more than 8 mm (0.3 inch) below the bottom of the
filler plug hole?
YES: Check the oil leakage from differential carrier, and repair if
necessary. Then, refill Hypoid gear oil API classification GL-5 or higher;
Above-23°C (-10°F): SAE 90, 85W-90, 80W-90, From-34 to-23°C (-30
to-10°F
): SAE 80W
, 80W-90
, Below-34°C
(-30°F
): SAE 75W. Then
go to

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor