MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 65: Identifying Notches

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

6. Put the snap ring on the inner race.
7. Set special tools MD998338 and MD998924 as shown, and then compress the
one-way clutch inner race and install the snap ring.
Fig. 66: Using Special Tools And Installing Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Install the wave s
prin
g onto the low-reverse brake
piston.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 67: Installing Wave Spring Onto Low
-Reverse Brake Piston

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Install the six brake discs, five brake plates and snap ring as shown in the
figure.
10. Install special tool MB991632 on the brake disc.
11. Install the reaction plate and the used snap ring.
12. Move special tool MB991632 to measure the end play of reaction plate. Then
replace the snap ring installed in step 11 to adjust the end play to standard
value.
CAUTION: If necessary, take the measurements in steps 9 to
18 after replacing the pressure plate, brake plate
and brake disc.
NOTE: Do not install the pressure plate at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Standard value: 0 - 0.16 mm (0 - 0.0063 inch)
Fig. 68: Measuring End Play Of Reaction Plate

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
13. Install the brake discs and brake plates as shown in the figure.
14. Place special tool MB991632 on top of the brake disc in place of the pressure
plate.
15. Install the return s
prin
g, second brake
piston and sna
p rin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 69: Placing Special Tool On Top Of Brake Disc In Place Of Pressure Plate

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
16. Move special tool MB991632 and measure its movement.
Standard value of end play (Reference): 1.09 - 1.55 mm (0.0429 - 0.0610
inch)
17. Select a pressure plate whose thickness corresponds to the measured amount of
movement from the followin
g table.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 70: Measuring Movement

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 71: Measuring Amount Of Movement

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PRESSURE PLATE

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 72: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
18. Turn the transaxle over so that the installation surface of the torque converter
housing is facing up.
Install special tool MD998913 in a dial gauge, and then move special tool
MB991632 and measure its movement.
Standard value of end play (Reference): 1.65 - 2.11 mm (0.050 - 0.0831
inch)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 73: Installing Special Tool In A Dial Gauge

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
19. Select a pressure plate whose thickness corresponds to the measured amount of
movement from the table below.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 74: Measuring Amount Of Movement For Pressure Plate Thickness

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor