MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 137: Attaching Solenoid Valve Harness To Valve Body

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 138: Solenoid Valve Harness Cable Color Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
97. Install the manual control shaft detent and tighten the bolt to the specified
torque.
Tightening torque: 6.0 +/- 1.0 N.m (52 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 139: Installing Manual Control Shaft Detent

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
98. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the valve body cover in the area
shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area awa
y from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 140: Applying Bead Of Sealant To Valve Body Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
99. Install the valve body cover, and then tighten its mounting bolts to the
specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 141: Installing Valve Body Cover Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
100. Install the Sealing cap and tighten the bolt to the specified torque.
Tightening torque: 5.0 +/- 1.0 N.m (43 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 142: Identifying Sealing Cap

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
101. Install the park/neutral position switch and tighten the bolt to specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 102. Install the manual control lever and tighten the nut to specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 143: Identifying Manual Control Lever And Park/Neutral Position Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
103. Install the input shaft speed sensor and output shaft speed sensor and tighten
the bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 144: Installing Input Shaft Speed Sensor And Output Shaft Speed Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
104. Press Face "A" of the air breather to be even with Face "B" of the transmission
case as shown in the drawing. 105. Apply ATF on the both sides of the new gasket and threads of the eyebolts, and
then tighten to the specified torque.
Tightening torque: 24 +/- 3 N.m (18 +/- 2 ft-lb) 106. Tighten the oil cooler feed pipe clamp bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 107. Install the oil di
pstick.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

108. Install the cable support bracket.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb) 109. Install the roll stopper brackets.
Tightening torque: 70 +/- 10 N.m (51 +/- 7 ft-lb)
Fig. 145: Identifying Air Breather

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
110. Install the torque converter, and secure it so that the shown dimension "A"
meets the reference value.
CAUTION: Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Reference value
:
Approximately 9.4 mm (0.37 inch)
111. Install the transfer together with new o-ring and tighten the bolts to the
specified torque < W4A5A >
Tightening torque: 69 +/- 9 N.m (51 +/- 6 ft-lb)
Fig. 146: Identifying Dimension Of Meets Reference Value

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
OIL PUMP
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor