power steering fluid MITSUBISHI LANCER 2005 User Guide

POWER STEERING HOSES
POWER STEERING37-42
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-210). Also, put the front wheels in straight-ahead position.
Failure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
<LH drive vehicles>
Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to
P.37-13). and Bleeding (Refer to P.37-13).
AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m 12 ± 2 N·m
49 ± 10 N·m 12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3 1
2
9
13
10
711 12
568
12 ± 2 N·m12 ± 2 N·m
2
9
4 7 8
7 8
7
8
57 ± 7 N·m57 ± 7 N·m 57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·m
Crossmember 12 ± 2 N·m
<1300, 1600> <2000>
12 ± 2 N·m
Removal steps
1. Oil reservoir
>>C<<2. Suction hose
>>B<<3. Return hose•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-210). Removal steps (Continued)

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-9
ENGINE AND TRANSMISSION <4G1-MPI (LHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301128
B-118B-101 B-102
B-113
B-114 B-115 B-116B-117
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109
B-110 B-111
*
B-112
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor <A/T>
B-109 (3-B) Input shaft speed sensor <A/T>
B-110 (2-B) Back-up lamp switch <M/T>
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-11
ENGINE AND TRANSMISSION <4G1-MPI (RHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301131
B-117B-101 B-102
B-113 B-114 B-115 B-116
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109 B-110 B-111
*
B-112
B-118
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor <A/T>
B-109 (3-B) Input shaft speed sensor <A/T>
B-110 (2-B) Back-up lamp switch <M/T>
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-13
ENGINE AND TRANSMISSION <4G6-MPI (LHD) > (CONTINUED)
AC301134
B-118B-101
B-114 B-115 B-116B-117
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
B-113
B-105Connector
symbol
-101
thru
-118B
AC
9
10
11
13
B-103B-104B-106
B-112
B-110 Battery wiring
harness
B-111
B-107
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-15
ENGINE AND TRANSMISSION <4G6-MPI (RHD) > (CONTINUED)
AC301137
B-117B-105 B-101
B-113 B-114 B-115 B-116
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
AC
9
11
13
B-103
B-106
B-118
B-112
Battery wiring
harness
B-110
B-111
B-107
B-104
10
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE CONTROL SYSTEM <4G1-M/T (LHD)>
CIRCUIT DIAGRAMS90-30
ENGINE CONTROL SYSTEM <4G1-M/T (LHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G1-M/T (LHD)> (CONTINUED)
ENGINE CONTROL
RELAY
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE-
ECU
ENGINE CONTROL
OXYGEN SENSOR
(REAR)ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
INLET MANIFOLD
ABSOLUTE PRESSURE SENSORWATER
TEMPERA-
TURE
SENSOR
UNITTHROTTLE
BODY
THROTTLE
SENSOR EMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)CAMSHAFT
POSITION
SENSORENGINE
CRANK
ANGLE
SENSOR
OUTPUT GNDPOWER
SOURCE
INTAKE AIR
TEMPERATURE
SENSOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY
IDLE SPEED
CONTROL
SERVO
ENGINE-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDE
ENGINE-
ECU
(FUSE )2
(FUSE )15
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR
POWER
STEERING
FLUID PRESSURE
SWITCHENGINE
SPEED
DETECTION
CONNECTOR VEHICLE
SPEED
SENSOR
METER AND
GAUGE
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
FRONT
SIDE

ENGINE CONTROL SYSTEM <4G1-M/T (RHD)>
CIRCUIT DIAGRAMS90-32
ENGINE CONTROL SYSTEM <4G1-M/T (RHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G1-M/T (RHD)> (CONTINUED)
ENGINE CONTROL
RELAY
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE-
ECU
ENGINE CONTROL
OXYGEN SENSOR
(REAR)ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
CAMSHAFT
POSITION
SENSOR
OUTPUT
GNDPOWER
SOURCE
INTAKE AIR
TEMPERATURE
SENSOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet EMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)ENGINE
CRANK
ANGLE
SENSOR
INLET MANIFOLD
ABSOLUTE PRESSURE SENSORWATER
TEMPERA-
TURE
SENSOR
UNITTHROTTLE
BODY
THROTTLE
SENSOR
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY
IDLE SPEED
CONTROL
SERVO
ENGINE-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDEFRONT
SIDE
ENGINE-
ECU
(FUSE )2
(FUSE )15
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR
POWER
STEERING
FLUID PRESSURE
SWITCHENGINE
SPEED
DETECTION
CONNECTOR VEHICLE
SPEED
SENSOR
METER AND
GAUGE
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet

ENGINE CONTROL SYSTEM <4G1-A/T (LHD)>
CIRCUIT DIAGRAMS90-34
ENGINE CONTROL SYSTEM <4G1-A/T (LHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G1-A/T (LHD)> (CONTINUED)
ENGINE CONTROL
RELAY
ENGINE-
A/T-ECU
ENGINE CONTROL
OXYGEN SENSOR
(REAR)OUTPUT
GNDPOWER
SOURCE
INTAKE AIR
TEMPERATURE
SENSOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
CAMSHAFT
POSITION
SENSOR EMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)ENGINE
CRANK
ANGLE
SENSOR
WATER
TEMPERA-
TURE
SENSOR
UNITTHROTTLE
BODY
THROTTLE
SENSOR
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
INLET MANIFOLD
ABSOLUTE PRESSURE SENSOR
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY IDLE
SPEED
CONTROL
SERVO
ENGINE-A/T-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDE
FRONT
SIDE
ENGINE-A/T-
ECU
(FUSE )
3
(FUSE )15
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR ENGINE
SPEED
DETECTION
CONNECTOR OUTPUT SHAFT
SPEED SENSOR A/T
CONTROL
RELAY
INVECS-II
4A/T INVECS-II
4A/T
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
POWER
STEERING
FLUID
PRESSURE
SWITCH

ENGINE CONTROL SYSTEM <4G1-A/T (RHD)>
CIRCUIT DIAGRAMS90-36
ENGINE CONTROL SYSTEM <4G1-M/T (RHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G1-A/T (RHD)> (CONTINUED)
CAMSHAFT
POSITION
SENSOR
OUTPUT
GNDPOWER
SOURCE
INTAKE AIR
TEMPERATURE
SENSOREMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)ENGINE
CRANK
ANGLE
SENSOR
INLET MANIFOLD
ABSOLUTE PRESSURE SENSORWATER
TEMPERA-
TURE
SENSOR
UNITTHROTTLE
BODY
THROTTLE
SENSOR ENGINE CONTROL
RELAY
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE-
A/T-ECU
ENGINE CONTROL
OXYGEN SENSOR
(REAR)ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
ENGINE-A/T-
ECU
(FUSE )
(FUSE )
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR
POWER
STEERING
FLUID PRESSURE
SWITCHENGINE
SPEED
DETECTION
CONNECTOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet OUTPUT SHAFT
SPEED SENSOR A/T
CONTROL
RELAY
INVECS-II
4A/T INVECS-II
4A/T
3
15
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY
IDLE SPEED
CONTROL
SERVO
ENGINE-A/T-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDEFRONT
SIDE

ENGINE CONTROL SYSTEM <4G6 (LHD)>
CIRCUIT DIAGRAMS90-38
ENGINE CONTROL SYSTEM <4G6 (LHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G6 (LHD)> (CONTINUED)
WATER
TEMPERA-
TURE
SENSORTHROTTLE
BODY
THROTTLE
SENSOR EMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)CAMSHAFT
POSITION
SENSORENGINE
CRANK
ANGLE
SENSOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet AIR CLEANER
AIR FLOW SENSORINTAKE AIR
TEMPERATURE
SEMSORAIR
FLOW
SENSOR BAROMETRIC
PRESSURE
SENSOR
ENGINE CONTROL
RELAY
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE-
ECU
ENGINE
CONTROL
OXYGEN
SENSOR
(REAR)ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
ENGINE-
ECU
(FUSE )2
(FUSE )15
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR
POWER
STEERING
FLUID PRESSURE
SWITCHENGINE
SPEED
DETECTION
CONNECTOR VEHICLE
SPEED
SENSOR
METER AND
GAUGE
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY
IDLE SOEED
CONTROL
SERVO
ENGINE-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDE