lock MITSUBISHI LANCER EVOLUTION X 2008 Owner's Guide

52A-1
GROUP 52A
INTERIOR
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .52A-2
SPECIAL TOOL . . . . . . . . . . . . . . . . .52A-2
INSTRUMENT PANEL ASSEMBLY*.52A-2
REMOVAL AND INSTALLATION . . . . . . . . 52A-2
GLOVE BOX . . . . . . . . . . . . . . . . . . .52A-5
REMOVAL AND INSTALLATION . . . . . . . . 52A-5
INSTRUMENT CENTER PANEL . . . .52A-6
REMOVAL AND INSTLLATION . . . . . . . . . 52A-6
INSTRUMENT LOWER PANEL. . . . .52A-7
REMOVAL AND INSTALLATION . . . . . . . . 52A-7
FLOOR CONSOLE ASSEMBLY . . . .52A-8
REMOVAL AND INSTALLATION . . . . . . . . 52A-8
TRIMS. . . . . . . . . . . . . . . . . . . . . . . . .52A-10
REMOVAL AND INSTALLATION . . . . . . . . 52A-10
DOOR TRIM . . . . . . . . . . . . . . . . . . . .52A-13
REMOVAL AND INSTALLATION . . . . . . . . 52A-13
HEADLINING . . . . . . . . . . . . . . . . . . .52A-15
REMOVAL AND INSTALLATION . . . . . . . . 52A-15
INSIDE REAR VIEW MIRROR . . . . . .52A-17
FRONT SEAT ASSEMBLY* . . . . . . . .52A-17
REMOVAL AND INSTALLATION . . . . . . . . 52A-17
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52A-19
DISASSEMBLY AND ASSEMBLY . . . . . . . 52A-21
REAR SEAT ASSEMBLY . . . . . . . . . .52A-23
REMOVAL AND INSTALLATION . . . . . . . . 52A-23
DISASSEMBLY AND ASSEMBLY . . . . . . . 52A-26
FRONT SEAT BELT* . . . . . . . . . . . . .52A-28
REMOVAL AND INSTALLATION . . . . . . . . 52A-28
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 52A-29
REAR SEAT BELT . . . . . . . . . . . . . . .52A-31
REMOVAL AND INSTALLATION . . . . . . . . 52A-31
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of an y component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
passenger (from renderin g the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, driver’s and
passenger’s (front) air bag modules, knee air bag module, side-airbag module, curtain air bag module, side impact sensors,
seat belt pre-tensioners, clock spring, and interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

GENERAL DESCRIPTION
TSB Revision
INTERIOR52A-2
GENERAL DESCRIPTIONM1521000100429
OPERATION
.
SEAT BELT WARNING SYSTEM
If the driver turns the ignition switch to the "ON" posi-
tion without fastening the seat belt, the seat belt
warning light illuminates.
SPECIAL TOOLM1521000600576
INSTRUMENT PANEL ASSEMBLY
REMOVAL AND INSTALLATIONM1521001701591
WARNING
For removal and installation of the passenger's side air bag module, always observe the ser-
vice procedures described in GROUP 52B, Air Bag Module and Clock Spring P.52B-367.
The following bolts and screws are used for installing the in strument panel. Bolts and screws are indicated as
marks shown in the illustration in the sections of "R emoval and Installation" and "Disassembly and Assem
-
bly."
D: Thread diameter, L: Effective thread length
ToolTool number and nameSupersessionApplication
MB990784
Ornament remover
General service toolRemoval of switch, trim,
etc.
MB990784
NameSymbolSize (D × L) mmColorShape
Tapping screwa5 × 12−
b5 × 16−
c5 × 12−
Bolt with washerd5 × 20−
e6 × 16−
AC104450
AC104436
AC104417
AC104429

INSTRUMENT PANEL ASSEMBLY
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INTERIOR52A-3
CAUTION
•Refer to GROUP 52B-SRS Service Precautions P.52B-24 and Air bag Module and Clock Spring
P.52B-367 before removing the passenger side air bag module.
•Do not subject the SRS-ECU to any shocks when removing or installing the instrument panel.
Pre-removal and Post-installation Operation
•Removal and Installation of Front Pillar Trim (Refer to P.52A-10).
•Removal and Installation of Instrument Under Cover
(Refer to P.52A-10).
•Removal and Installation of Glove Box (Refer to P.52A-10).
•Removal and Installation of Instrument Cover Lower, Air
Outlet Garnish (Refer to P.52A-10).
•Removal and Installation of Audio Unit (Refer to GROUP
54A, Radio with CD Player P.54A-307).
•Removal and Installation of Audio Visual Navigation Unit,
GPS antenna (Refer to GROUP 54A, MMCS P.54A-391).
•Removal and Installation of Steering shaft (Refer to
GROUP 37, Steering Column Shaft P.37-25).
•Removal and Installation of Hands-free Cellular Phone
System (Refer to GROUP 54A, Hands-free Module
P.54A-435).
•Removal and Installation of Sensors (Refer to GROUP
55B, Interior Temperature Sensor
P.55B-25).

INSTRUMENT PANEL ASSEMBLY
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INTERIOR52A-4
AC608286
AC610166
Note
: Claw positions
Section A – A Section B – BA
A
B
B
1
2
3
3
12
5
67
9
10
11
8
8
AB
7
Instrument panel
side cover
Instrument panel
side air outlet
Instrument panel core
Instrumentpanel core
4
4
4
d d
d d
d
d
d d
be
e
c
c
a ac
c
c
c
c
c c
c
c
d
Removal steps
1.Instrument panel side cover
•.Combination meter (Refer to GROUP
54A, Combination Meter
P.54A-90).
2.Instrument panel console side cover
3.Instrument panel side air outlet
4.Instrument panel harness clamp
5.Instrument panel assembly
•Photo sensor (Refer to GROUP 55B,
Sensors
P.55B-25).
•Passenger’s (front) air bag module
(Refer to GROUP 52B, Air Bag
Module(s) and Clock Spring
P.52B-367).
6.Instrument panel side bracket lower
7.Instrument panel holder
8.Instrument panel reinforcement
center
9.Ventilator air distribution duct
10.Side defroster duct
11 .Defroster nozzle
12.Instrument panel
Removal steps (Continued)

INSIDE REAR VIEW MIRROR
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INTERIOR52A-17
INSIDE REAR VIEW MIRRORM1521002600561
REMOVAL SERVICE POINT
1. Disengage claw A and lower the cover in the arrow 1 direction.
2. Push claw B in the arrow 2 direction to unlock, and pull out the mirror in the arrow 3 direction.
FRONT SEAT ASSEMBLY
REMOVAL AND INSTALLATIONM1522001301165
WARNING
Before removing the front seat assembly, refer to GROUP 52B, Service Precautions P.52B-24
and Air Bag Module and Clock Spring P.52B-367.
AC209066
Claw B
Claw A
Cover
12
3
AD
AC609288AB
4
3 1
43 ± 8 N·m
32 ± 6 ft-lb
43 ± 8 N·m
32 ± 6 ft-lb
43 ± 8 N·m
32 ± 6 ft-lb
43 ± 8 N·m
32 ± 6 ft-lb 43 ± 8 N·m
32 ± 6 ft-lb
43 ± 8 N·m
32 ± 6 ft-lb
1
4
2
2
2
3
2

GENERAL
BASIC BRAKE SYSTEM35A-2
GENERALM2350000100956
Brake systems with higher reliability and durability
have achieved distinguished braking performance.
FEATURES
.
IMPROVEMENT OF BRAKING PERFOR-
MANCE
•A 10-inch single brake booster with the variable
boost ratio mechanism has been used to assure
maximum braking force with less pedal pressure
in case of emergency. <Vehicles with ABS>
•In addition to the 10-inch single brake booster, a
small and long stroke-type master cylinder has
been adopted to achieve downsizing and secure
assist force.
•15-inch or 16-inch ventilated disc brakes have
been adopted for the front.
•8-inch leading trailing-type drum brake, 14-inch
or 16-inch solid disc brake has been adopted for
the rear.
.
IMPROVEMENT IN SAFETY
•The 4-wheel anti-lock brake system (4ABS) has
been installed to prevent slippage resulting from
the wheel lock and assure stable vehicle posture
and driveability.<Vehicles with ABS>
•A rear wheel early lock-prevention proportioning
valve has been used. <Vehicles without ABS>
•Electronic control braking force distribution sys-
tem (EBD) has been adopted to assure the maxi-
mum braking force independently of the
passenger's position in the vehicle. <Vehicles
with ABS>
•X-type piping of brake lines have been adopted
for the front and rear wheels.
•Audible wear indicators are used on the front and
rear brake pads to warn the driver of wear limit.
.
SERVICE QUALITY IMPROVEMENTS
•Diagnostic function has been adopted to ABS for
easier inspection. <Vehicles with ABS>
•Brake fluid reservoir, master cylinder, and brake
booster have been integrated for downsizing and
better serviceability.

CONSTRUCTION DESCRIPTION
BASIC BRAKE SYSTEM35A-6
VARIABLE BOOST RATIO MECHANISM
The variable boost ratio mechanism changes the input/output
characteristics of the brake booster in two phases by changing
the reaction force applied to the valve plunger during the assist
phase.
.
AT INITIAL ASSISTING
1. When the brake pedal is not depressed (no input load
applied), the reaction washer is not deformed.
2. When the brake pedal is depressed, the reaction washer is
deformed to reach the ring piston and disc, then the first
input characteristics begin (Ratio 1).
.
AT AN INCREMENT OF ASSIST RATIO
1. The reaction washer is further deformed and pushes down
the ring piston and lock washer, deflecting the spring. All the
force pushing the ring piston and disc is transferred to the
brake pedal via spring seat and disc as the reaction force.
2. The reaction washer is then further deformed, and when the
lock washer makes contact with the control housing, the
input characteristics change. All the force applied from the
reaction washer to the ring piston is now transferred to the
control housing via the lock washer, so no force is applied to
the brake pedal. The second input characteristics (Ratio 2)
begin.
AC507766AB
Disc
Reaction
washer
Ring piston
AC507768AB
Valve
piston Spring
seat Spring
Lock washer
AC507769AB
Reaction
washer
Ring piston
Control
housing
Lock washer

CONSTRUCTION DESCRIPTION
BASIC BRAKE SYSTEM35A-10
BRAKE LINEM2350005000266
PROPORTIONING VALVE <Vehicles without ABS>
A proportioning valve is used to prevent early locking
of the rear wheels, in order to provide improved sta
-
bility during braking.
AC609305
From master cylinder rear brake system
To rear brakeO-ring U-packing Sleeve
Guide Seal
Proportioning valveMaster cylinder
SpringPlateValve
AB

35B-1
GROUP 35B
FOUR-WHEEL
ANTI-LOCK BRAKE
SYSTEM (4ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . .35B-2
CONSTRUCTION DESCRIPTION . . .35B-6
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 35B-6
ACTUATORS . . . . . . . . . . . . . . . . . . . . . . . 35B-6
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . 35B-7

GENERAL INFORMATION
FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS)35B-2
GENERAL INFORMATIONM2351000100830
The ABS that ensures directional stability and con-
trollability during hard braking. ABS is standard
equippment on the ES and GTS models but is
optional.
This ABS uses a 4-sensor system that controls all
four wheels independently of each other, and has the
following features:
•EBD *1 (Electronic Brake-force Distribution sys-
tem) control that can obtain ideal rear wheel
brake force has been employed.
•The magnetic encoder for detecting the wheel
speed has been installed instead of the rotor as
the wheel speed sensor.
•For wiring harness saving and secure data com-
munication, CAN *2 bus has been adopted as a
tool of communication with other ECUs.
NOTE: .
•*1: EBD (Electronic Brake-force Distribution)
•*2: For more information about CAN (Controller
Area Network), refer to GROUP 54C
P.54C-2.
.
SPECIFICATIONS
.
CONSTRUCTION DIAGRAM
.
ItemSpecifications
ABS control type4 sensors
Wheel speed sensorMagnetic encoderFront86 (N pole: 43, S pole: 43)
Rear86 (N pole: 43, S pole: 43)
Ty p eSemiconductor
AC608518
CHECK
SERVICE
REQUIRED
AB
56
6
5
11
22 3
7 4, 8
12
<Vehicles with rear drum brake>
<Vehicles with rear disc brake>