MITSUBISHI LANCER IX 2006 Service Manual

KEYLESS ENTRY SYSTEM
BODY42-59
REASSEMBLY SERVICE POINT
>>A<< BATTERY INSTALLATION
CAUTION
Do not allow water or dust to enter the inside of
the transmitter assembly when it is open. Also,
do not touch the precision electronic device.
AC304118AD
+
–
Master key side Upper cover side
Battery
Transmitter assembly
Install a new battery to the transmitter assembly with
its (+) side facing towards the upper cover side.
Battery required for replacement: Coin type
battery CR1616
INSPECTION
M1428003800067
TRANSMITTER BATTERY CHECK
AC004486
Measure the voltage of the battery. If the voltage of
the battery is not within the standard value, replace
the battery.
Standard value: 2.5 − 3.2 V

NOTES

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
<Sedan> . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
<Wagon> . . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER <Sedan > . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER <Wagon>. . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL <Wagon> . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
<Wagon> . . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

51-2
HEADLAMP WASHER
<LH drive vehicles> . . . . . . . . . . . . .51-39
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-39
HEADLAMP WASHER . . . . . . . . . . . . . . . . 51-39
REMOVAL AND INSTALLATION . . . . . . . . 51-39
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 51-40
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-41
REMOVAL AND INSTALLATION . . . . . . . . 51-41
DOOR MIRROR . . . . . . . . . . . . . . . . .51-43
GENERAL INFORMATION . . . . . . . . . . . . . 51-43
SERVICE SPECIFICATION . . . . . . . . . . . . 51-43
SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . . 51-43
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-43
DIAGNOSIS TROUBLESHOOTING FLOW 51-43
TROUBLE SYMPTOM CHART . . . . . . . . . . 51-43
SYMPTOM PROCEDURES . . . . . . . . . . . . 51-44
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-50
REMOVAL AND INSTALLATION . . . . . . . . 51-50
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-51

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
FRONT BUMPER ASSEMBLY
ADHESIVEM1511000501195
ItemSpecification
Front three-diamond markDouble-sided tape: Generic products
0.8 mm thickness
FRONT BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001401124
AC504557
AC300466
Y0534AU
AC405706
AB
2
4
5
5
3 1
C
C
B
B
A
A
A
AA
A
A
A
3
2
Section A – A
3
Clip
Front end
crossmember
Clip
Section B – B
5
3
Section C – C
Removal steps
1.Splash shield mounting clips
2.Radiator grille assembly
•Fog lamp connector connection
3.Front bumper assembly
4.Front bumper beam assembly
5.Front bumper fixing clip
Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
DISASSEMBLY AND REASSEMBLY
M1511001601128
AC504558AB
Double-sided tape: Generic products
0.8 mm thickness
1
1
12
13
14
11
10
10
4
7
7
6
6
8
9
8
5
3N
N
N
2
Removal steps
1.Front three-diamond mark
2.Under duct
3.Air intake bezel <Vehicle without front
fog lamp>
4.Front fog lamp sup port <Vehicle with
front fog lamp>
5.Front fog lamp bezel <Vehicle with
front fog lamp>
<<A>>>>A<<6.Rivets
7.Front bumper side plate
8.Radiator grille
9.Radiator centre grille
10.Front bumper garnish
11 .Front bumper extension <INTENSE>
12.Front bumper nut
13.Licence plate garnish
14.Front bumper face
Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-5
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
REASSEMBL Y SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
AC305178AC
1
2
3
4 Portion A
Rivet
Rivet tool
Flange
Rivet
Front bumper
side plate
Rivet tool
Front bumper
face
Front bumper face
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1. Insert t he rivet in to t he f r ont bumpe r f a ce an d front
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.

REAR BUMPER ASSEMBLY
EXTERIOR51-6
REAR BUMPER ASSEMBLY
REMOVAL AND INSTALLATIONM1511001901022
Pre-removal and Post-installation Operation
•Rear Combination Light Removal and Installation.
<Sedan> (Refer to GROUP 54A, Rear Combination Lamp
P.54A-82.)
•Rear End Trim Removal and Installation. (Refer to
GROUP 52A, Trims
P.52A-13.)
•Rear Splash Shield Removal and Installation.
AC300411
AC300412
AC504608
Clip
Rear bumper assembly Section A – A
Section B – B
Clip
Rear bumper assembly
Rear bumper assembly
AB
B
B
A
A
A
A
<Sedan>
AC504610
A
A
B
B
C
C
Clip
Clip
Rear bumper
assembly
Rear bumper
assembly
Rear bumper
assembly
Clip
Section A – A
Section B – B
Section C – C
Rear bumper assembly
<Wagon>
AB

REAR BUMPER ASSEMBLY
EXTERIOR51-7
DISASSEMBLY AND REASSEMBLY
M1511002100640
AC504609
1
2
9
N
3
8
4
5
6
AB
<Sedan>
AC504611
1
2
9
N
3
8
4
5
7
6
AB
<Wagon>
Disassembly steps
<<A>>>>A<<1.Rivets
2.Rear bumper side plate assembly
3.Rear bumper centre reinforcement
4.Rear fog lamp bracket
5.Rear fog lamp assembly
6.Rear fog lamp bezel
7.Extension
8.Rear bumper extension <INTENSE>
9.Rear bumper face
Disassembly steps (Continued)

MOULDINGS
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL
AC100411AB
Rivet
Drill
Bumper face
Use a d r ill (4.0 mm) to make a h o le in the rive t to
break it, an
d then remo ve th e rivet.
ASSEMBLY SER V ICE POINT
>>A<< RIVETS ASSEMBL Y
Y0412AU
AC00587618E0192AE
1
2
3
4 Portion A
Rivet
Flange
Rivet
Rear bumper
side plate
Rear bumper
face
Rear bumper face
Rivet tool
Rivet tool
Use the rive t tool sho w n in th e illustration to att a ch
the rivet b
y the following p r oced ures.
1.In sert the rivet into the rea r bumper fa ce a nd rea r
bu m p er s i de p l at e .
2.Place t he rivet too l over port i on A o f the rivet.
3.Wh ile push i ng t he fla nge surface of th e rivet with
th e rivet too l , press t he han dle o f the to ol.
4.Th e thin p a rt o f portio n A is cut out an d the rivet is
h e ld in position.
MOULDI NGS
SPECIAL T O OL
M151 100 0601 13 6
ToolNumberNameUse
MB990449
MB990449Window moulding removerRemoval of drip moulding