brake MITSUBISHI SPYDER 1990 Service Repair Manual

6ABS
INSPECTION CHART FOR TROUBLE SYMPTOMS35201140074
Get an understanding of the trouble symptoms and check according to the inspection
Trouble symptom InspectionReference
p a g e
C o m m u n i c a t i o n w i t h s c a n C o m m u n i c a t i o n w i t h a l l s y s te m s i s n o t p o s s i b l e . 1
tool is not possible.
Communication with is not possible.2 __
When the ignition key is turned to “ON” (engine ABS warning light3
does not illuminate.
After the engine starts, the ABS warning light rema ins illuminated.
When the ignition key is turned to “START”, the ABS warning light 5
not illuminate.
After the ignition key is turned to “ON”, the ABS warning light blinks once, and6
when turned to “START”, it illuminates. When return ed to “ON”, the light flashes
once, and then switches off.
Faulty ABS operation Unequal braking power on both s ides7
Insufficient braking power
ABS operates under normal braking conditions
ABS operates before vehicle stops under normal
braking conditions
Large brake pedal vibration (Caution 2.)
Caution
1.if steering movements are made when driving at high speed, or when driving on road surfaces
with low frictional resistance, or when passing over bumps, the ABS may operate even though
sudden braking is not being applied. Because of thi s, when getting information from the customer,
check if the occurred driving under such conditions as these.
2.During ABS operation, changes in the feeling of the brake (vibration may occur or
may not be able to be depressed). Such changes are due to intermittent changes in hydraulic
pressure inside the brake line to prevent the from locking, and is considered normal.
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On-vehicle. Service
Check connector
l
harness
ON-VEHICLE SERVICE
C a u t i o n
Use the specified brake fluid. Avoid using a mixture of
the specified brake fluid and other fluid.
Specified brake fluid:
or
MASTER CYLINDER BLEEDING
Refer to GROUP
On-vehicle Service.
BRAKE LINE BLEEDING
Refer to GROUP
On-vehicle Service.
Caution
For with ABS, be sure to filter/strain the brake
fluid ‘being added to the master cylinder reservoir tank.
Debris may damage the HU.
OPERATION CHECK35200130101
WHEEL SPEED SENSOR OUTPUT VOLTAGE
1. Lift up the vehicle and the brake.
2. Disconnect the ECU harness connector and measure from the harness side connector.
Caution
Set the special tool and use the check connector to
check. Do not connect the connector “(Special
marked with except when recording the waveform
. on’ a test. I n s u c h
connector to the ECU.
3. Rotate the wheel to be measured at approximately
.;
1 rotation per second, and voltage
using a circuit tester or an
Output voltage.
When measuring with a voltmeter:
or more
When measuring with an oscilloscope:
p-p or more
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A B S
HYDRAULIC UNIT (HU) CHECK
Caution
35200170111
Turn the ignition switch off before connecting ordisconnecting the scan tool.
1.
up the vehicle and support the vehicle with rigid
racks placed at the specified jack-up points or pla ce the
wheels which are checked on the rollers of the brak ing
force tester.
Caution
1.The roller of the braking force tester and the tire
be dry during testing.
2.When testing the front brakes, apply the parking
brake, and when testing the rear brakes, stop the
front by chocking them.
2.Release the parking brake, and feel the drag force (drag
torque) on each road wheel.. __
When using the braking force tester, take a reading of’
the brake drag force.
3. Turn the ignition key to ‘the OFF position and
scan tool as shown in the diagram.
4.After checking that the shift lever or
lever is in neutral, start the engine.
NOTE
1.At this time, the ABS system will switch scan
tool mode -and the
warning light will
2.When the ABS has’ been interrupted by the -fail-saf e
function, the tool actuator testing cannot be
used.
5. Use the scan tool to force-drive the actuator.
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ABS On-vehicle Service
6.Turn the wheel hand the’change
force when the brake pedal is depressed
When using the braking force tester,
brake
pedal, until the braking force
values,
and check to be sure that the farce changes!
to the brake drag force, step 2 when the,
actuator is force-driven.
Rear wheel
The result should be as shown in the following diag ram.
7.If the result of inspection is abnormal, correct according
to the “Diagnostic Table.”
Depressed
Released
Increase in pressure
Reduction in pressure
(when not working)
Steady pressure
Lock
Drag force when the
pedal is
- - - ! - - - ; - - - t - - - ! - - - : - - - ~ - - - ; - - - : - - - i - - - ~ - -
I
Scan tool actuator test ,
, , (Item Nos. 04, 05) start --C--y----L--
, ,
Diagnosis Table
No.
04
Operation
(1)Depress brake pedal to
lock wheel.
(2) Using the scan tool,
select the wheel to be
checked and force the
actuator to operate.
(3)Turn the selected wheel
manually to check the
change of brake force.
05
Normal
Brake force re-
leased for 6 se-
conds after lock-
ing.
AbnormalProbable cause Remedy
Wheel does not Clogged brake Check and clean
lock when brake line other than brake line
pedalisde- HU
pressed.Clogged hydrau- Replace HU
circuit in HUsembly
Brake force is not IncorrectHU Connect
releasedbrake tube con-
HUsolenoid Replace HU
valve not sembly
tioning correctly
8. After inspection, disconnect the scan tool immed iately
after turning the ignition switch to OFF.
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ABSOn-vehicle Service
Engine (Turbo)>When booster cables are used to start the engine when the
battery is completely
immediately driven without waiting for the battery to
itself to some extent, the engine may, making
driving difficult. 1’
This happens because ABS consumes. a great amount
current for its self-check function. The remedy is to either
allow the battery to recharge
or to remove the
fusible link for circuit, thus disabling the anti-lock brake
system.
The ABS warning light will illuminate, when link
(for
is removes.
After the battery has sufficiently charged, fusible
link (for
and restart the engine; then sure
the
warning light is not, illuminated.

ABS Master Cylinder and Brake Booster
MASTER CYLINDER AND BRAKE BOOSTER
REMOVAL AND INSTALLATION
(Refer to GROUP Master Cylinder and Brake Booster.)
MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
. .
,
13
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19 14
15
Master cylinder kit
Brake fluid:
steps
Reservoir bracket2.Reservoir hose3. Reservoir cap assembly4.Diaphragm5.Reservoir cap6.Filter7. Brake fluid level sensor8,Float9.Reservoir10.Pin
Retainer12.Connector13.Grommet14. Piston stopper bolt15.Gasket
16. Piston stopper ring
17. Primary piston assembly
18. piston assembly19. Master cylinder body
CautionDo not disassemble the primary and secondary piston
assembly.

ABS Master Cylinder and Brake’ Booster . . ,
Pistonstopper bolt PISTON STOPPER
Remove the piston stopper while depressing the piston.,
PISTON STOPPER RING DISASSEMBLY
Remove the piston stopper ring, while depressing th e piston.
INSPECTION
l <’ Check the inner surface of master cylinder body for
corrosion
lCheck the primary and secondary for corrosion,
scoring, damage or wear.
lCheck the diaphragm for

ABS
PROPORTIONING VALVE
REMOVAL AND
Operationl Brake Fluid Draining
l Link Assembly Mounting Bolts Removal
Engine (Turbo) and Engine> (Refer to GROUP17 Auto-Cruise Control.)l Manifold Removal Engine (Non-turbo)>(Refer to GROUP 15 Intake Manifold.)
Flared brake line nuts
15 Nm
P o s t - i n s t a l l a t i o nl Brake Fluid. ing
l Brake
l L i n kEngine (Turboandbolts’ Installation (Refer to GROUP17 Auto-Cruise l Intake Engine
(Non-turbo)> (Refer to GROUP 15 IntakeManifold.)
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Removal steps
1. Brake pipe
2. Proportioning valve

HYDRAULIC UNIT
ABS Hydraulic .
.
REMOVAL AND
.
Operationl Brake Fluid Draining
l Splash Shield (L.H.) Removal
(Refer to GROUP 42
Fender.)
l Headlight Assembly (L.H.) Removal
(Refer to GROUP 54 -Headlight, Front Turn-SignalLight and Position Light Assembly.)
l Air Cleaner Assembly Removal Engine(Non-turbo)>l Engine Control Module (ECM) Removal Engine (Non-turbo)>l R e l a y B o x B r a c k e t R e m o v a l E n g i n e(Non-turbo)>
Power Steering Pipe, Pipe
Clamp: Engine.( T u r b o ) a n d . GROUP l ‘Power‘ Steering Oil Reservoir Bolts (Turbo) and (Refer’to GROUP Power Hoses.)
l R e l a y Installation (Non-turbo)>l Engine Control Module (ECM) Installation Engine (Non-turbo)>l Air Cleaner Assembly Installation Engine(Non-turbo)>l Power Steering Oil Reservoir Mounting Bolts
Removal Engine (Turbo) and (Refer to GROUP Power Steering Hoses.)
l Power Steering Pressure Pipe and Return Pipe
Clamp Mounting Bolts Removal
EngineTurbo)and Engine>
Refer to GROUP Power Steering Hoses.) l
Headlight Assembly (L.H.) Installation
(Refer to GROUP 54 Headlight, Front Light and Position Light Assembly.)
l Splash Shield (L.H.) Installation
(Refer to GROUP 42
Fender.)
l Brake Fluid Supplying
l Brake Lines Bleeding (Refer to
lHydraulic Unit (Refer to
Flared brake line nuts
Removal steps
1. Brake pipe connection2.Harness connector
3. Hydraulic unit assembly
4. Hydraulic unit 5. Hydraulic unit bracket
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I

ABS W h e e l S p e e d S e n s o r
WHEEL SPEED SENSOR
REMOVAL AND INSTALLATION
Operationl Splash Shield Removal <Front (Refer to GROUP 42 Fender.)Wheel speed Sensor Output Voltge Check
Installation Splash Shield <Front
Front ,
Rear 49-59
74-66
4
Front wheel speed sensor removalsteps
1. Clip 2. Front wheel speed sensor Front ABS rotor removal3. Drive shaft <Front ABS
(Refer to GROUP 26 Drive
Shaft.)
Rear wheel speed sensor removal
4. Rear wheel speed sensor
Rear ABS rotor removal steps
5. Caliper assembly
6. Brake disc
7. Shoe and lining assembly
(Refer to GROUP 36 Parking
Brake Drum.)8. Rear hub assembly
9. Rear ABS rotor
NOTEThe front ABS rotor, integrated with the drive shaf t, can not be dis-assembled.
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