roof NISSAN ALMERA N15 1995 Service Manual

Undercoating REPLACEMENT
OPERATIONS
Front Pillar
(Work afterhoodledge reinforcement hasbeen removed.)
116
1lIl..
(Dri pchannel)

an
(Outer)
112
c;;;;?

FR

112
112
116
Unit:mm
<:=i

FR

1lIl..
( Inner)
112

~

113 :::::-----

Service
Joint

~I!!!!!!!!iiii!!!!!i!II :
Indicates undercoated portions

The
undersides ofthe floor andwheelhouse areundercoated toprevent rust,vibration, noiseandstone
chipping.
Therefore, whensuchapanel isreplaced orrepaired, applyundercoating tothat part. Useanundercoating with
the following properties: rustpreventive, soundproof, vibration-proof, shock-resistant, adhesive,anddurable.
Precautions inundercoating
1. Donot apply undercoating toany place unless specified (suchasthe areas above themuffler andcatalytic
converter whicharesubjected toheat).
2. Donot undercoat theexhaust pipe,other partswhich become hot,androtary parts.
3. Apply bitumen waxafter applying undercoating.

2-spotwelds 3-spotwelds
M.I.G plug wel(d For3panels plugweld method )..~:
G(F:~dm
weld/

• rr= •
A
==-=.
B~
.LLLL

GTJ --- ~

-9-
-36-

Description
_________
BODYALIGNMENT _
Body Center Marks ________
REPLACEMENTOPERATIONS _

SYMBOLS FORCUITING AND
WELDING/BRAZING OPERATIONS

..J

3-spot welds

(3-panel overlapping portions)

2-SDOt

welds

(2-panel overlapping portions)

••••

2-spot
welds

0000

3-spot
welds
Spot
weld
Brazing
Soldering
(ItIlI)

M.LG. seamweld/
Point weld
Saw
cutor
air chisel cut

•
•
•

M.LG. plugweld

-

The
indentification ofthe cutting andthewelding/brazing symbolsusedthroughout thisguide isgiven inthe
following pages

Portion F
Portion
C
Unit:
mm

Porton
H
3-Door Hatchback
and 5-Door Hatchback

• Front roof
• Second crossmember

Portion
D-Sedan
Portion E
-Sedan
Portion F

Portion E
Portion
8
Portion
G

~

Slot(7X 11)

/~/

• Rear waist panelslot
•
Cowl top

Portion
BPortion
C

Hole(4
dial

Portion
A
Portion D

Portion
A

• Rear roof
•
Upper radiator coresupport

A
mark hasbeen placed oneach partofthe body toindicate thevehicle center.Whenrepairing partsdamaged
by an accident whichmightaffectthevehicle frame(members, pillars,etc.)more accurate, effectiverepairwill
be possible byusing these marks together withbody alignment data.

Portion G

3-door and5-door Hatchback

Lozenge
mark
Portion
H

3-door and5-door Hatchback Sealing
• Rear roof •
Rear panel

-13- -32-

______ HANDLINGPRECAUTIONS FORPLASTICS __
BODYALIGNMENT _
Location OfPlastic Parts
Underbody

Kicking plate(PP)
Front

@,
076
dia.
Rear
@,@
62 dia.

Front
Rear
coordinates: coordinates:
@,@ @,@@
X :250
X:393.5
X:475
V :-632
V:1,460
V:3,082
Z :224.8
Z:126.9
Z:336.8
@,@
(8),
@
@
X :492 X
:572
X:-542
V :-450 V
:1,940
V:3,082
Z :355 Z
:200
Z:336.8
@,@
CD,
CD

X :406
X:600
V :64
V:2,035
Z :172
Z:235.2
@,@
Q)

X :352.7 X
:150
V :69 V
:2,442.9
Z :240 Z
:241

@,
@
@
X :432
X:300
V :338
V:2,480
Z :128
Z:381.8
(f),
CD
@
X :395
X:-300
V :515
V:2,480
Z :129.2
Z:405.8

@,
@)

X :393
Y :2,560
Z :365
@
X :470
Y :2,911
Z :339.6
@
X :-539
Y :2,911
Z :339.6
Unit: mm
Coordinates:
@,0
X :522.2
V :18.1
Z :571.7
@,@ X :465
V :2,456.4
Z :522

Front
andrear strut tower centers

I

~t-~

Rear
(f
••@
LH side
RHside

Q
Q

Bottom
view of

,1

vehicle

__
MEASURMENT POINTS__

Glove box(PPC)
Side
wind molding(PVC)
Cluster lidC(PPC)
Instrument
panel(PPC)
Console box(PPC)

5-door
Hatchback

Cluster lidA(PPC)

~----_/

Front
pillargarnish(PPC)
Side
wind molding(PVC)
Back doorfinisher(ABS)
Roof
spoilar(FRP)

3-doorHatchback

Center pillarlower garnish(PP)
Center pillarupper garnish(PPC)
Rear pillar garnish(PPC)
High
mounted stoplamp
(Lens: PMMA )
Housing: ABS

FrontSBT097

-27-
-18-

__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts

Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille

(ABS)

Fog lamp finisher
(PM MA)
Front
bumper fascia

(PP)

Front airspoiler

(PP)

Point
Dimension

@-@
1228

CB-<f)
1374

@-@
1366

(8)-{6)
1159

CD--cD
1387
Q)-{J) 1367

@--@
1156

(b)--{[)
1385

~-4iV
1370

@~
1364

@~
1364

C&#39;e)--@
1598

@--@
989*

@-{E)
918*

@~
1156*

@--{[)
917*

@~@
975*

@~(b)
757*

@~
1004*

@--@
723*

,
... ._MEASURMENT _

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia

(PP)

License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP

(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :

Outer center pillarindention

CDCD :
Outer center pillarstandard hole
center

CBCD:
}

~@:
Outerfrontpillar indention

@@
:
Dash upper flange endcorner

-19- -26-

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback

____ MEASUREMENT _

PointDimension

@~(E)
189*

@~CD
1213*

@~(8)
608*

(E)~@
1110*
~
MEASUREMENT _

Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Rear panel reinforcement back
door lockhole center atcenter

~@ :
Rear suspention installinghole
center (9dia.)

@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark

(6)@ :
Rear fender extension joggle

CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark

\~

CE)@ :
Rear fender joggle

(8(f)<G)@ :
Rear fender cornerjoggle

@@
:
Rear fender joggle
(6)@:
Rear fender joggle

(Q :
Roof flonge positioning markat
center positioning mark

-21-
-24-

_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback

Unit: mm

@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)

(a
dia.)

CDCD :
=:::e~I~~rd~:~)ness installinghole &#34;\\\
}J\ (/ ~

~cp(8
dia.),~
~Yb::~ \\
c?

~~--:q~
,\&#39;I~I~

~~~~ /~FRONT\

- \\\y~ ~ \
____
MEASUREMENT -&#39;

PointDimension

@~
1228

Cf)~
1374

C8},{5)
1094

Q)~
1388

Q)~
1558

(8)~
871

@~@
989*

@--{f)
918*

@~(8)
1193*

@~Q)
1043*

(b)~C8)
1017*

(b)~
655*

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)

(6):
Front roofflange endatcenter
Positioning mark
~@:
}

(B@:
Outerfrontpillar joggle

q:])@ :
Rear fender joggle

CDCD :
Rear fender indention

Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut

(BeD:
}
0
f
&#34;11&#34;d&#34;

~@ :
uter rontpiarIn entlon

@@
:
Dash upper flange endcorner

-23-
-22-

_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback

Unit: mm

@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)

(a
dia.)

CDCD :
=:::e~I~~rd~:~)ness installinghole &#34;\\\
}J\ (/ ~

~cp(8
dia.),~
~Yb::~ \\
c?

~~--:q~
,\&#39;I~I~

~~~~ /~FRONT\

- \\\y~ ~ \
____
MEASUREMENT -&#39;

PointDimension

@~
1228

Cf)~
1374

C8},{5)
1094

Q)~
1388

Q)~
1558

(8)~
871

@~@
989*

@--{f)
918*

@~(8)
1193*

@~Q)
1043*

(b)~C8)
1017*

(b)~
655*

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)

(6):
Front roofflange endatcenter
Positioning mark
~@:
}

(B@:
Outerfrontpillar joggle

q:])@ :
Rear fender joggle

CDCD :
Rear fender indention

Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut

(BeD:
}
0
f
&#34;11&#34;d&#34;

~@ :
uter rontpiarIn entlon

@@
:
Dash upper flange endcorner

-23-
-22-

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback

____ MEASUREMENT _

PointDimension

@~(E)
189*

@~CD
1213*

@~(8)
608*

(E)~@
1110*
~
MEASUREMENT _

Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Rear panel reinforcement back
door lockhole center atcenter

~@ :
Rear suspention installinghole
center (9dia.)

@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark

(6)@ :
Rear fender extension joggle

CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark

\~

CE)@ :
Rear fender joggle

(8(f)<G)@ :
Rear fender cornerjoggle

@@
:
Rear fender joggle
(6)@:
Rear fender joggle

(Q :
Roof flonge positioning markat
center positioning mark

-21-
-24-

__________ BODYALIGNMENT _
_HANDLINGPRECAUTIONS FORPLASTICS _
Passenger Compartment Sedan
5-door Hatchback Location
OfPlastic Parts

Side turnsignal lamplens
(Lens: AS)
Housing: ASS
Wind-shield molding
(Upper: PVC )
Side:Stainless+PVC
Doorout-side molding
(Stainless+PVC)
Wheel cover
(Full cover: PP+PA6 )
Half cover: PA66+PPO
Center cap:PA6
Door
mirror
(Housing: AAS)
Garnish: ASS
Front turnsignal lamp
(Lens: PMMA)
Housing: PP
Fog
lamp
(Lens: Glass)
Housing: PP
Head
lamp
(Lens: Glass)
Housing: pp
Radiator grille

(ABS)

Fog lamp finisher
(PM MA)
Front
bumper fascia

(PP)

Front airspoiler

(PP)

Point
Dimension

@-@
1228

CB-<f)
1374

@-@
1366

(8)-{6)
1159

CD--cD
1387
Q)-{J) 1367

@--@
1156

(b)--{[)
1385

~-4iV
1370

@~
1364

@~
1364

C&#39;e)--@
1598

@--@
989*

@-{E)
918*

@~
1156*

@--{[)
917*

@~@
975*

@~(b)
757*

@~
1004*

@--@
723*

,
... ._MEASURMENT _

Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm

@ :
Cowl tophole center (5dia.)
CB>
:
Front roofflange endatcenter
Positioning mark ~~
~}Outer frontpillarjoggle
Sideguard molding (PVC)
Rear combination lamp
(Lens: PMMA)
Housing: PP
Door
outside handle
(Handle: POM )
Escutcheon: POM
Mud guard (TPR)
Rear
Windowmolding
(PVC)
-for Sedan
Rear bumper fascia

(PP)

License
lamp
(Lens: PC)
Housing: PP
Trunk
lidfinisher(pp)
-for Sedan
Rear
spoiler(PPO)
-for Sedan
High mounted stoplamp
(In Rear SpoilerType)
(Lens: PMMA)-for Sedan
Housing: ASS
(Fixed Trunk LidTipe)
(Lens: PC)-for Sedan
Housing: PP

(f3),Cfi),Q),CD,@,@,CD,CD,~,@ :

Outer center pillarindention

CDCD :
Outer center pillarstandard hole
center

CBCD:
}

~@:
Outerfrontpillar indention

@@
:
Dash upper flange endcorner

-19- -26-

______ HANDLINGPRECAUTIONS FORPLASTICS __
BODYALIGNMENT _
Location OfPlastic Parts
Underbody

Kicking plate(PP)
Front

@,
076
dia.
Rear
@,@
62 dia.

Front
Rear
coordinates: coordinates:
@,@ @,@@
X :250
X:393.5
X:475
V :-632
V:1,460
V:3,082
Z :224.8
Z:126.9
Z:336.8
@,@
(8),
@
@
X :492 X
:572
X:-542
V :-450 V
:1,940
V:3,082
Z :355 Z
:200
Z:336.8
@,@
CD,
CD

X :406
X:600
V :64
V:2,035
Z :172
Z:235.2
@,@
Q)

X :352.7 X
:150
V :69 V
:2,442.9
Z :240 Z
:241

@,
@
@
X :432
X:300
V :338
V:2,480
Z :128
Z:381.8
(f),
CD
@
X :395
X:-300
V :515
V:2,480
Z :129.2
Z:405.8

@,
@)

X :393
Y :2,560
Z :365
@
X :470
Y :2,911
Z :339.6
@
X :-539
Y :2,911
Z :339.6
Unit: mm
Coordinates:
@,0
X :522.2
V :18.1
Z :571.7
@,@ X :465
V :2,456.4
Z :522

Front
andrear strut tower centers

I

~t-~

Rear
(f
••@
LH side
RHside

Q
Q

Bottom
view of

,1

vehicle

__
MEASURMENT POINTS__

Glove box(PPC)
Side
wind molding(PVC)
Cluster lidC(PPC)
Instrument
panel(PPC)
Console box(PPC)

5-door
Hatchback

Cluster lidA(PPC)

~----_/

Front
pillargarnish(PPC)
Side
wind molding(PVC)
Back doorfinisher(ABS)
Roof
spoilar(FRP)

3-doorHatchback

Center pillarlower garnish(PP)
Center pillarupper garnish(PPC)
Rear pillar garnish(PPC)
High
mounted stoplamp
(Lens: PMMA )
Housing: ABS

FrontSBT097

-27-
-18-