engine NISSAN NOTE 2016 Service Repair Manual

FUEL LEVEL SENSOR UNITFL-21
< DISASSEMBLY AND ASSEMBLY >
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2. Remove fuel tank temperature s
ensor (2) from fuel filter and fuel
pump assembly (1).
3. Using a suitable tool push tab (A) in the direction ( ) shown and remove fuel level sensor unit (2) from fuel filter and fuel
pump assembly (1).
CAUTION:
• Be careful not to damage the fuel level sensor unit.
• Do not disassemble fuel filter and fuel pump assembly.
ASSEMBLY
1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and pump assem- bly.
2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until it stops. • After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.
3. Connect fuel level sensor unit/fuel t ank temperature sensor harness connector.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check fuel system connections for leaks by applying
fuel pressure to fuel piping.
2. Start engine and let it idle and check there are no fuel leaks at the fuel system connections.
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GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector Symbols ............................................. ......9
Sample/Wiring Diagram -Example- .........................10
Connector Information .............................................12
ABBREVIATIONS .......................................... ....14
Abbreviation List .................................................. ....14
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
19
Description .......................................................... ....19
Tightening Torque Table (New Standard Includ-
ed) ...........................................................................
19
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................
22
Recommended Chemical Products and Sealants ....22
PRECAUTION ..............................................23
PRECAUTIONS .............................................. ....23
Description .......................................................... ....23
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
23
Procedures without Cowl Top Cover .......................23
Cautions in Removing Battery Terminal and AV
Control Unit (Models with AV Control Unit) .............
23
General Precautions ............................................ ....24
Three Way Catalyst .................................................25
Fuel ..........................................................................25
Multiport Fuel Injection System or Engine Control
System .....................................................................
26
Hoses ......................................................................26
Engine Oils ..............................................................27
Air Conditioning .......................................................27
LIFTING POINT .................................................28
Special Service Tool ................................................28
Garage Jack and Safety Stand ................................28
2-Pole Lift ................................................................29
Board-on Lift ............................................................30
TOW TRUCK TOWING .....................................31
Tow Truck Towing ...................................................31
Vehicle Recovery (Freeing a Stuck Vehicle) ...........31
VEHICLE INFORMATION ...........................33
IDENTIFICATION INFORMATION ....................33
Model Variation .................................................... ....33
Identification Number ...............................................34
Identification Plate ...................................................35
Engine Serial Number .............................................36
CVT Number ............................................................36
Manual Transaxle Number ......................................36
Dimensions ..............................................................36
Wheels & Tires ........................................................37
BASIC INSPECTION ...................................38
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
38
Work Flow ............................................................ ....38
Control Units and Electrical Parts ............................38
How to Check Terminal ...........................................39
Intermittent Incident ............................................. ....42
Circuit Inspection .....................................................44
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ABBREVIATIONSGI-15
< HOW TO USE THIS MANUAL >
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DLC Data link connector
DTC Diagnostic trouble code
ABBREVIATION DESCRIPTION
E/T Exhaust temperature
EBD Electric brake force distribution
EC Engine control
ECL Engine coolant level
ECM Engine control module
ECT Engine coolant temperature
ECV Electrical control valve
EEPROM Electrically erasable programmable read only memory EFT Engine fuel temperature
EGR Exhaust gas recirculation
EGRT Exhaust gas recirculation temperature EGT Exhaust gas temperature
EOP Engine oil pressure
EP Exhaust pressure
EPR Exhaust pressure regulator
EPS Electronically controlled power steering
ESP Electronic stability program system
EVAP canister Evaporative emission canister EVSE Electric vehicle supply equipment
EXC Exhaust control
ABBREVIATION DESCRIPTION
FC Fan control
FCW Forward collision warning
FIC Fuel injector control
FP Fuel pump
FR Front
FRP Fuel rail pressure
FRT Fuel rail temperature
FTP Fuel tank pressure
FTT Fuel tank temperature
ABBREVIATION DESCRIPTION
GND Ground
GPS Global positioning system
GST Generic scan tool
ABBREVIATION DESCRIPTION
HBMC Hydraulic body-motion control system HDD Hard disk drive
HO2S Heated oxygen sensor
ABBREVIATION
DESCRIPTION
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GI-16
< HOW TO USE THIS MANUAL >
ABBREVIATIONS
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HOCHeated oxidation catalyst
HPCM Hybrid power train control module
ABBREVIATION DESCRIPTION
I/M Inspection and maintenance
IA Intake air
IAC Idle air control
IAT Intake air temperature
IBA Intelligent brake assist
IC Ignition control
ICC Intelligent cruise control
ICM Ignition control module
IPDM E/R Intelligent power distribution module engine room ISC Idle speed control
ISS Input shaft speed
ITS Information technology suite
ABBREVIATION DESCRIPTION
KS Knock sensor
ABBREVIATION DESCRIPTION
LBC Li-ion battery controller
LCD Liquid crystal display
LCU Local control unit
LDP Lane departure prevention
LDW Lane departure warning
LED Light emitting diode
LH Left-hand
LHD Left-hand drive
LIN Local interconnect network
ABBREVIATION DESCRIPTION
M/T Manual transaxle/transmission
MAF Mass airflow
MAP Manifold absolute pressure
MDU Multi display unit
MI Malfunction indicator
MIL Malfunction indicator lamp
MOD Moving object detection
ABBREVIATION DESCRIPTION
NOX Nitrogen oxides
ABBREVIATION
DESCRIPTION
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ABBREVIATIONSGI-17
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ABBREVIATION DESCRIPTION
O2 Oxygen
O2S Oxygen sensor
OBD On board diagnostic
OC Oxidation catalytic converter
OD Overdrive
OL Open loop
OSS Output shaft speed
ABBREVIATION DESCRIPTION
P/S Power steering
PBR Potentio balance resistor
PCV Positive crankcase ventilation
PNP Park/Neutral position
PSP Power steering pressure
PTC Positive temperature coefficient
PTO Power takeoff
PWM Pulse width modulation
ABBREVIATION DESCRIPTION
RAM Random access memory
RAS Rear active steer
RH Right-hand
RHD Right-hand drive
ROM Read only memory
RPM Engine speed
RR Rear
ABBREVIATION DESCRIPTION
SAE Society of Automoti ve Engineers, Inc.
SCK Serial clock
SDS Service Data and Specifications
SRT System readiness test
SST Special Service Tools
ABBREVIATION DESCRIPTION
TC Turbocharger
TCM Transmission control module
TCS Traction control system
TCU Telematics communication unit
TP Throttle position
TPMS Tire pressure monitoring system TSS Turbine shaft speed
TWC Three way catalytic converter
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PRECAUTIONSGI-23
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PRECAUTIONS
DescriptionINFOID:0000000012433158
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012547328
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery and wait at least three mi nutes before performing any service.
Procedures without Cowl Top CoverINFOID:0000000012433160
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Cautions in Removing Battery Terminal and AV Control Unit (Models with AV Control
Unit)
INFOID:0000000012433161
CAUTION:
Remove battery terminal and AV control unit after a lapse of 30 seconds or more after turning the igni-
tion switch OFF.
NOTE:
After the ignition switch is turned OFF, the AV cont rol unit continues operating for approximately 30 seconds.
Therefore, data corruption may occur if battery voltage is cut off within 30 seconds.
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GI-24
< PRECAUTION >
PRECAUTIONS
General Precautions
INFOID:0000000012433162
• Do not operate the engine for an extended period of time without proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any inflam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
• Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
• When removing a heavy component such as the engine or tran- saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
• Before starting repairs which do not require battery power: Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of radio and each control unit is erased.
• To prevent serious burns: Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
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PRECAUTIONSGI-25
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• Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trou ble codes, do not carelessly disconnect the harness
connectors which are related to the engine cont rol system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and TM sections.
Three Way CatalystINFOID:0000000012433163
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec-
essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
FuelINFOID:0000000012433164
Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research
octane number 91).
CAUTION:
• Using a fuel other than that specified could adversely affect th e emission control system, and may
also affect the warranty coverage.
• Under no circumstances should a leaded gasoline be used, because this will damage the three-way
catalyst.
• Do not use E-15 or E-85 fuel in your vehicle. Your vehicle is not designed to run on E-15 or E-85 fuel. Using E-15 or E-85 fuel in a vehicle not specifically designed for E-15 or E-85 fuel can adversely
affect the emission control devices and systems of the vehicle. Damage caused by such fuel is not
covered by the NISSAN new vehicle limited warranty.
• Do not use fuel that contains the octane boo ster methylcyclopentadienyl manganese tricarbonyl
(MMT). Using fuel containing MM T may adversely affect vehicle pe rformance and vehicle emissions.
Not all fuel dispensers are labeled to indicate MMT content, so you may have to consult your gaso-
line retailer for more details. Note that Federal and California laws prohibit the use of MMT in refor-
mulated gasoline.
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GI-26
< PRECAUTION >
PRECAUTIONS
• U.S. government regulations require ethanol dispensing pumps to be identified by a small, square,
orange and black label with the common abbreviation or the appropriate percentage for that region.
Multiport Fuel Injection System or Engine Control SystemINFOID:0000000012433165
• Before connecting or disconnecting any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
• Before disconnecting pressurized fuel line from fuel pump to injec- tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow sensor.
HosesINFOID:0000000012433166
HOSE REMOVAL AND INSTALLATION
• To prevent damage to rubber hose, do not pry off rubber hose withtapered tool or screwdriver.
• To reinstall the rubber hose securely, make sure that hose insertion length and orientation is correct. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against hose
stopper.)
HOSE CLAMPING
• If old rubber hose is re-used, install hose clamp in its original posi-tion (at the indentation where the old clamp was). If there is a trace
of tube bulging left on the old rubber hose, align rubber hose at
that position.
• Discard old clamps; replace with new ones.
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PRECAUTIONSGI-27
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• After installing plate clamps, apply force to them in the direction of the arrow, tightening rubber hose equally all around.
Engine OilsINFOID:0000000012433167
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
• Avoid prolonged and repeated contact with oils, particularly used engine oils.
• Wear protective clothing, including impervious gloves where practicable.
• Do not put oily rags in pockets.
• Avoid contaminating clothes, particularly underpants, with oil.
• Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
• First aid treatment should be obtained immediately for open cuts and wounds.
• Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
• Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepara-
tions containing lanolin replace the natural skin oils which have been removed.
• Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
• If skin disorders develop, obtain medical advice without delay.
• Where practical, degrease components prior to handling.
• Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning po llution vary between regions.
Air ConditioningINFOID:0000000012433168
Use an approved refrigerant recovery unit any time t he air conditioning system must be discharged. Refer to
HA-18, "
Description".
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