system NISSAN TERRANO 2002 Service Repair Manual

Description
IIn this system blow-by gas is sucked into the air inlet pipe
through the control valve after oil separation by oil separator.
Blow-by Control Valve
ICheck control valve for clogging and abnormalities.
Ventilation Hose
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hose cannot be freed of obstructions, replace.
NEF760
MEC971D
NEF762
SEC692
CRANKCASE VENTILATION SYSTEMTD27Ti
EC-312

CAUTION:
IDo not disassemble No. 1 nozzle (with needle lift sensor).
Entrust disassembly or adjustment to BOSCH service
shop.
Plug flare nut with a cap or rag so that no dust enters the
nozzle. Cover nozzle tip for protection of needle.
Removal and Installation
1. Remove fuel injection tube and spill tube.
2. Remove injection nozzle assembly.
Also remove washers from nozzle end.
3. Install injection nozzle in the reverse order of removal.
Injection nozzle to engine:
:54-64N×m (5.5 - 6.5 kg-m, 40 - 47 ft-lb)
Injection nozzle to tube:
:20-25N×m (2.0 - 2.5 kg-m, 14 - 18 ft-lb)
a. Always clean the nozzle holes.
b. Always use new injection nozzle gasket.
c. Note that small washer should be installed in specified
direction.
d. Bleed air from fuel system.
Disassembly (No.2-4nozzle)
1. Loosen nozzle nut while preventing nozzle top from turning.
2. Arrange all disassembled parts in the order shown at left.
SEM621B
NEM244
NEF459
SEF785
MEC996D
INJECTION NOZZLETD27Ti
EC-313

DTC and MI Detection Logic
When a malfunction is detected for the first time, the malfunction (DTC) is stored in the ECM memory.
The MI will light up each time the ECM detects a malfunction. However, if the same malfunction is experienced
in two consecutive driving patterns and the engine is still running, the MI will stay lit up. For a description of
diagnostic items causing the MI to light up, refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-293.
Diagnostic Trouble Code (DTC)
HOW TO READ DTC
The DTC can be read by the following methods.
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MI illumination in the diagnostic test mode II (Self-
diagnostic results). Example: 0102, 0103, 0104, etc.
With CONSULT-II
CONSULT-II displays the DTC in ªSELF-DIAG RESULTSº mode. Examples: P0100, P0115, P0500, etc.
These DTCs are prescribed by ISO15031-6.
(CONSULT-II also displays the malfunctioning component or system.)
IOutput of the trouble code means that the indicated circuit has a malfunction. However, in the Mode
II it does not indicate whether the malfunction is still occurring or occurred in the past and returned
to normal.
CONSULT-II can identify them. Therefore, using CONSULT-II (if available) is recommended.
HOW TO ERASE DTC
How to Erase DTC (
With CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Touch ªENGINEº.
3. Touch ªSELF-DIAG RESULTSº.
4. Touch ªERASEº. (The DTC in the ECM will be erased.)
The emission related diagnostic information in the ECM can be erased by selecting ªERASEº in the ªSELF-
DIAG RESULTSº mode with CONSULT-II.
SEF246Z
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
EC-321

How to Erase DTC (Without CONSULT-II)
1. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-323.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode.
IIf the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
IErasing the emission-related diagnostic information using CONSULT-II is easier and quicker than
switching the diagnostic test mode using the data link connector.
Malfunction Indicator (MI)
1. The malfunction indicator will light up when the ignition switch
is turned ON without the engine running. This is a bulb check.
IIf the malfunction indicator does not light up, refer to EL sec-
tion (ªWARNING LAMPS/WIRING DIAGRAMº) or see MI &
DATA LINK CONNECTORS.
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has
detected an engine system malfunction.
If MI illuminates or flashes irregularly after starting engine,
water may have accumulated in fuel filter. Drain water from
fuel filter.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
Diagnostic
Test ModeKEY and ENG.
StatusFunction Explanation of Function
Mode IIgnition switch in
ON position
Engine stoppedBULB CHECKThis function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit. (See EC-452.)
Engine running
MALFUNCTION
WARNINGThis is a usual driving condition. When ECM detects a
malfunction, the MI will light up to inform the driver that a mal-
function has been detected.
Mode IIIgnition switch in
ON position
Engine stopped
SELF-DIAGNOSTIC
RESULTSThis function allows DTCs to be read.
SAT652J
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Diagnostic Trouble Code (DTC) (Cont'd)
EC-322

HOW TO SWITCH DIAGNOSTIC TEST MODES
*1: EC-452 *2: EC-322 *3: EC-452
SEF878Y
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)
EC-323

DIAGNOSTIC TEST MODE IÐBULB CHECK
In this mode, the MALFUNCTION INDICATOR on the instrument panel should stay ON. If it remains OFF,
check the bulb. Refer to EL section (ªWARNING LAMPS/WIRING DIAGRAMº) or see EC-452.
DIAGNOSTIC TEST MODE IÐMALFUNCTION WARNING
MI Condition
ON When a malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
IThese Diagnostic Trouble Code Numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC
RESULTS).
DIAGNOSTIC TEST MODE IIÐSELF-DIAGNOSTIC RESULTS
In this mode, DTC is indicated by the number of blinks of the MI as shown below.
Long (0.6 second) blinking indicates the two LH digits of number and short (0.3 second) blinking indicates the
two RH digits of number. For example, the MI blinks 10 times for 6 seconds (0.6 sec x 10 times) and then it
blinks three times for about 1 second (0.3 sec x 3 times). This indicates the DTC ª1003º.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC ª0505º refers to no
malfunction. (See TROUBLE DIAGNOSIS Ð INDEX, EC-293.)
HOW TO ERASE DIAGNOSTIC TEST MODE II (Self-diagnostic results)
The diagnostic trouble code can be erased from the backup memory in the ECM when the diagnostic test mode
is changed from Diagnostic Test Mode II to Diagnostic Test Mode I repeating consecutively twice. (Refer to
ªHOW TO SWITCH DIAGNOSTIC TEST MODESº on previous page.)
IIf the battery terminal is disconnected, the diagnostic trouble code will be lost from the backup
memory within 24 hours.
IBe careful not to erase the stored memory before starting trouble diagnoses.
IIf the MI flashes or ªNATS MALFUNCTIONº is displayed on ªSELF-DIAG RESULTSº screen, perform
self-diagnostic results mode with CONSULT-II using NATS program card (NATS-E940). Refer to EL
section.
IConfirm no self-diagnostic results of NATS is displayed before touching ªERASEº in ªSELF-DIAG
RESULTSº mode with CONSULT-II.
IWhen replacing ECM, initialisation of NATS system and registration of all NATS ignition key IDs
must be carried out with CONSULT-II using NATS program card (NATS-E940).
Therefore, be sure to receive all keys from vehicle owner.
SEF298QA
SEF162PB
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)
EC-324

Regarding the procedures of NATS initialisation and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)
EC-325

RELATIONSHIP BETWEEN MI, DTC, CONSULT-II AND DRIVING PATTERNS
*1: When a malfunction is detected, MI
will light up.
*2: When the same malfunction is
detected in two consecutive driving
patterns, MI will stay lit up.
*3: MI will go off after vehicle is driven
three times without any malfunc-
tions.*4: When a malfunction is detected for
the first time, the DTC will be
stored in ECM.
*5: The DTC will not be displayed any
longer after vehicle is driven 40
times without the same malfunc-
tion. (The DTC still remain in
ECM.)*6: Other screens except SELF-DIAG-
NOSTIC RESULTS & DATA MONI-
TOR (AUTO TRIG) cannot display
the malfunction. DATA MONITOR
(AUTO TRIG) can display the mal-
function at the moment it is
detected.
SEF879Y
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
Malfunction Indicator (MI) (Cont'd)
EC-326

CONSULT-II
CONSULT-II INSPECTION PROCEDURE
1. Turn off ignition switch.
2. Connect ªCONSULT-IIº to data link connector for CONSULT-II.
(Data link connector for CONSULT-II is located behind the fuse
box cover.)
3. Turn on ignition switch.
4. Touch ªSTARTº.
5. Touch ªENGINEº.
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
YEC237A
SEF995X
SEF320Y
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
EC-327

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
SELF-DIAG-
NOSTIC
RESULTSD ATA
MONITORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTCamshaft position sensor (PUMP) *1 X *2 X
Mass air flow sensor X X
Engine coolant temperature sensor X X
Control sleeve position sensor X X X
Fuel temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X
Crankshaft position sensor (TDC) X X
Needle lift sensor X X
Ignition switch (start signal) X
Ignition switch (ON signal) X X
Air conditioner switch X
Stop lamp switch X X
Brake switch 2 X X
Battery voltage X
OUTPUTInjection timing control valve X X X
Fuel cut solenoid valve X X X
Air conditioner relay X *2 X
Glow relay X X X
EGRC-solenoid valve A X X X
EGRC-solenoid valve B X X X
Throttle control solenoid valve X X X
X: Applicable
*1 Imaginary sensor, which produces secondary engine revolution signal using needle lift sensor pulse.
*2 CONSULT-II may not display, but self-diagnostic results are available with MI.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONTD27Ti
CONSULT-II (Cont'd)
EC-328