NISSAN TERRANO 2004 Service Repair Manual

d. Install adapter case gasket on transmission case.
e. Install parking rod on transmission case.
f. Install adapter case on transmission case.
7. Install front side clutch and gear components.
a. Install rear sun gear on transmission case.
IPay attention to its direction.
b. Make sure needle bearing is on front of front planetary carrier.
I Apply petroleum jelly to needle bearing.
c. Make sure needle bearing is on rear of front planetary carrier.
I Apply petroleum jelly to bearing.
I Pay attention to its direction Ð Black side goes to front.
SAT963A
SAT964A
SAT755I
SAT974A
SAT967A
ASSEMBLY
Assembly (1) (Cont'd)
AT-188
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d. While rotating forward clutch drum clockwise, install front plan-etary carrier on forward clutch drum.
I Check that portion A of front planetary carrier protrudes
approximately 2 mm (0.08 in) beyond portion B of forward
clutch assembly.
e. Make sure bearing races are on front and rear of clutch pack.
I Apply petroleum jelly to bearing races.
I Securely engage pawls of bearing races with holes in
clutch pack.
f. Install clutch pack into transmission case.
SAT969A
SAT970A
SAT971A
SAT220B
ASSEMBLY
Assembly (1) (Cont'd)
AT-189
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Adjustment
When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part nameTotal end playReverse clutch end
play
Transmission case II
Low one-way clutch inner race II
Overrun clutch hub II
Rear internal gear II
Rear planetary carrier II
Rear sun gear II
Front planetary carrier II
Front sun gear II
High clutch hub II
High clutch drum II
Oil pump cover II
Reverse clutch drum ÐI
1. Adjust total end play.
a. Install new oil pump gasket on transmission case.
b. Install pump cover bearing race on clutch pack.
c. Measure distance ªBº between front end of transmission case
and oil pump cover bearing race.
SAT433I
SAT207B
SAT208B
ASSEMBLY
AT-190
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d. Measure distance ªCº between front end of transmission caseand oil pump cover gasket.
e. Determine dimension ªAº by using the following equation. A=BþC
f. Install needle bearing on oil pump assembly.
g. Measure distance ªDº between needle bearing and machined surface of oil pump cover assembly.
h. Determine total end play ªT
1º by using the following equation.
T
1=AþDþ0.1
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
I If end play is out of specification, decrease or increase thick-
ness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race: Refer to SDS, AT-204.
SAT209B
SAT210B
SAT211B
SAT975A
ASSEMBLY
Adjustment (Cont'd)
AT-191
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2. Adjust reverse clutch drum end play.
a. Install oil pump thrust washer on clutch pack.
b. Measure distance ªFº between front end of transmission caseand oil pump thrust washer.
c. Measure distance ªGº between front end of transmission case and gasket.
d. Determine dimension ªEº by using the following equation. E=FþG
e. Measure distance ªHº.
SAT212B
SAT213B
SAT214B
SAT215B
ASSEMBLY
Adjustment (Cont'd)
AT-192
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f. Determine reverse clutch drum end play ªT2º by using the fol-
lowing equation. T
2=EþHþ0.1
Reverse clutch drum end play ªT
2º:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
I If end play is out of specification, decrease or increase thick-
ness of oil pump thrust washer as necessary.
Available oil pump thrust washer: Refer to SDS, AT-204.
Assembly (2)
1. Install brake band and band strut.
a. Install band strut on brake band.
IApply petroleum jelly to band strut.
b. Place brake band on periphery of reverse clutch drum, and insert band strut into end of band servo piston stem.
c. Install anchor end bolt on transmission case. Then, tighten anchor end bolt just enough so that reverse clutch drum (clutch
pack) will not tilt forward.
2. Install input shaft on transmission case.
I Pay attention to its direction Ð O-ring groove side is front.
3. Install gasket on transmission case.
SAT980A
SAT985A
SAT986A
SAT987A
SAT988A
ASSEMBLY
Adjustment (Cont'd)
AT-193
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4. Install oil pump assembly.
a. Install needle bearing on oil pump assembly.
IApply petroleum jelly to the needle bearing.
b. Install selected thrust washer on oil pump assembly.
I Apply petroleum jelly to thrust washer.
c. Carefully install seal rings into grooves and press them into the petroleum jelly so that they are a tight fit.
d. Install O-ring on oil pump assembly.
I Apply petroleum jelly to O-ring.
e. Apply petroleum jelly to mating surface of transmission case and oil pump assembly.
f. Install oil pump assembly.
I Install two converter housing securing bolts in bolt holes
in oil pump assembly as guides.
SAT989A
SAT990A
SAT991A
SAT992A
SAT993A
ASSEMBLY
Assembly (2) (Cont'd)
AT-194
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IInsert oil pump assembly to the specified position in
transmission, as shown at left.
5. Install O-ring on input shaft.
I Apply ATF to O-rings.
6. Install converter housing.
a. Apply recommended sealant (Nissan genuine part: KP610- 00250 or equivalent) to outer periphery of bolt holes in con-
verter housing.
I Do not apply too much sealant.
b. Apply recommended sealant (Nissan genuine part: KP610- 00250 or equivalent) to seating surfaces of bolts that secure
front of converter housing.
c. Install converter housing on transmission case.
7. Adjust brake band.
a. Tighten anchor end bolt to specified torque. Anchor end bolt:
:4-6N ×m
(0.4 - 0.6 kg-m, 35 - 52 in-lb)
b. Back off anchor end bolt two and a half turns.
SAT994A
SAT114B
SAT397C
SAT158G
SAT001B
ASSEMBLY
Assembly (2) (Cont'd)
AT-195
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c. While holding anchor end pin, tighten lock nut.
8. Install terminal cord assembly.
a. Install O-ring on terminal cord assembly.
IApply petroleum jelly to O-ring.
b. Compress terminal cord assembly stopper and install terminal cord assembly on transmission case.
9. Install control valve assembly.
a. Install accumulator piston return springs q
B,qCand qD.
Free length of return springs: Refer to SDS, AT-202.
b. Install manual valve on control valve.
I Apply ATF to manual valve.
c. Place control valve assembly on transmission case. Connect solenoid connector for upper body.
d. Install connector clip.
SAT002B
SAT115B
SAT004BA
SAT005B
SAT006B
ASSEMBLY
Assembly (2) (Cont'd)
AT-196
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e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten boltsq
AandqB.
I Check that terminal assembly does not catch.
Bolt symbol mm (in)
qA33 (1.30)
q
B45 (1.77)
g. Install O-ring on oil strainer.
I Apply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
i. Securely fasten terminal harness with clips.
j. Install torque converter clutch solenoid valve and fluid tempera- ture sensor connectors.
SAT353B
SAT221B
SAT009B
SAT010B
ASSEMBLY
Assembly (2) (Cont'd)
AT-197
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