NISSAN TERRANO 2004 Service Repair Manual

Driver Air Bag Module and Spiral Cable
REMOVAL AND INSTALLATIONREMOVAL
CAUTION:
IBefore servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
I Always work from the side of driver air bag module.
YRS107
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-16
http://vnx.su/

1. Push the top of horn pad downward.
2. Rotate the air bag module installation spring to inner directionwith a flat-bladed screwdriver, and remove air bag module.
3. Lift the black locking clip with a flat-bladed screw driver and disconnect air bag module harness connector. Disconnect horn
connector.
CAUTION:
I Always place driver air bag module with pad side facing
upward.
I Do not attempt to disassemble driver air bag module.
I The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
I Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
I Replace driver air bag module if it has been dropped or
sustained an impact.
I Do not expose the driver air bag module to temperatures
exceeding 90ÉC (194ÉF).
I Do not allow oil, grease or water to come in contact with
the driver air bag module.
MHIA0017E
YRS124
SRS443
SBF814E
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-17
http://vnx.su/

4. Set steering wheel in the neutral position.
5. Disconnect horn connector (or horn/audio connector) andremove nut.
6. Remove steering wheel.
CAUTION:
I Do not tap or bump the steering wheel.
7. Remove steering column cover.
8. Disconnect in order the air bag module connector and the (horn/audio steering switch) connector behind the spiral cable.
9. Remove spiral cable securing screws, and while pushing the upper plastic tab, remove the spiral cable.
CAUTION:
I Do not attempt to disassemble spiral cable.
I Do not apply lubricant to the spiral cable.
INSTALLATION
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 2.5 revolutions from the right end position. Align the
two marks (
).
CAUTION:
I The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
I Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 2.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector in the reverse order of discon- necting and tighten with screws.
4. Install steering column covers. And make sure the harness do not get caught between inner steering cover and steering col-
umn.
5. Install steering wheel, aligning with spiral cable pin guides, and pull spiral cable through.
6. Connect horn connector (or horn/audio steering switch connec- tor) and engage spiral cable with pawls in steering wheel. Move
driver air bag module connector away from steering wheel
lower lid opening.
7. Tighten nut.
:30-40N ×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
YRS125
YRS123
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-18
http://vnx.su/

8. Install steering switch.
9. Install the air bag module by pressing the center of the horn tomake the contacts (RH, LH) ON.
10. Connect driver air bag module connector, and push the black locking clip to secure the connector to the air bag module.
11. Conduct self-diagnosis to ensure entire SRS operates properly. (Use CONSULT-II or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
12. Turn steering wheel to the left end and then to the right end fully to make sure that spiral cable is set in the neutral position.
If ªAIR BAGº warning lamp blinks or stays ON (at the user
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON-
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
13. Perform self-diagnosis again to check that no malfunction is detected.
Front Passenger Air Bag Module
REMOVAL
CAUTION:
Before servicing SRS, turn the ignition switch off, disconnect
both battery cables and wait for at least 3 minutes.
Always work from the side of (or under) front passenger air
bag module.
1. Remove glove box assembly. Refer to BT-16, ªINSTRUMENTPANEL ASSEMBLYº for details.
2. Disconnect inflator connector.
3. Remove bolts holding the passenger air bag module to the instrument panel.
4. Remove upper special bolts, as indicated.
5. Remove the passenger air bag module.
SHIA0184E
YRS126
NRS046
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-19
http://vnx.su/

CAUTION:
IAlways place front passenger air bag module with pad side
facing upward.
I Do not attempt to disassemble front passenger air bag
module.
I The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new coated bolts.
I Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module connector.
I Replace front passenger air bag module if it has been
dropped or sustained an impact.
I Do not expose the front passenger air bag module to tem-
peratures exceeding 90ÉC (194ÉF).
I Do not allow oil, grease or water to come in contact with
the front passenger air bag module.
I After front passenger air bag inflates, the front instrument
panel assembly should be replaced if damaged.
INSTALLATION
CAUTION:
IAlways work from the side of or under front passenger air
bag module.
1. Install front passenger air bag module. Tighten special bolts and side mounting bolts to the specified torque as shown in the
figure.
I Ensure harness is not caught between rear of front passenger
air bag module and steering member.
2. Connect the front passenger air bag module connector.
3. Install glove box.
4. Connect both battery cables.
5. Conduct self-diagnosis to ensure entire SRS operates properly. (Use CONSULT-II or warning lamp check.)
Front Side Air Bag Module
REMOVAL
CAUTION:
IBefore servicing SRS, turn the ignition switch OFF, discon-
nect both battery cables and wait at least 3 minutes.
I Always work from the rear of the front side air bag mod-
ule.
1. Disconnect front side air bag module connector under the seat.
2. Open the seatback zipper.
NRS110
SBF814E
NRS046
YRS126
YRS127
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module (Cont'd)
RS-20
http://vnx.su/

3. Pull up the seatback trim.
4. Remove the nuts coated with bonding agent, securing frontside air bag and the inner cloth with seatback frame.
5. Remove inner cloth.
6. Remove front side air bag connector. Front side air bag mod- ule can then be removed.
CAUTION:
I Always place the front side air bag module standing with
the stud bolt side setting bottom.
I Do not attempt to disassemble front side air bag module.
I Do not use old nuts after removal; replace with new nuts.
I Do not insert any foreign objects (screwdriver, etc.) into
front side air bag module connector.
I Replace front side air bag module if it has been dropped
or sustained an impact.
I Do not expose the front side air bag module to tempera-
tures exceeding 90ÉC (194ÉF).
I Do not allow oil, grease or water to come in contact with
the front side air bag module.
I After front side air bag inflates, all parts of front seatback
(including front seatback frame) should be replaced.
INSTALLATION
1. Install the seatback trim. Refer to BT-34, ªFront Seatº.
2. Install front side air bag module on seatback frame.
3. Install front side air bag connector.
SRS867
SRS885
SRS869
SBF814E
SRS885
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Side Air Bag Module (Cont'd)
RS-21
http://vnx.su/

4. Secure the inner cloth which covers the front side air bag mod-ule with new nuts.
5. Connect front side air bag module connector.
6. Close the seatback zipper.
7. Connect both battery cables.
8. Go to ªSRS Operation Checkº, (RS-38) and perform self-diag- nosis to ensure entire SRS operates properly. (Use CON-
SULT-II or ªAIR BAGº warning lamp.)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner
IBefore disposing of air bag module and seat belt pre-tensioner,
or vehicles equipped with such systems, deploy the systems.
If such systems have already been deployed due to an
accident, dispose of them as indicated in ªDISPOSING OF AIR
BAG MODULE AND SEAT BELT PRE-TENSIONERº (RS-27).
I When deploying the air bag module and seat belt pre-tensioner,
always use the Special Service Tool; Deployment tool
KV99106400.
I When deploying the air bag module and seat belt pre-tensioner,
stand at least 5 m (16 ft) away from the deployment component.
I When deploying air bag module and seat belt pre-tensioner, a
fairly loud noise is made, followed by smoke being released.
The smoke is not poisonous, however, be careful not to inhale
smoke since it irritates the throat and can cause choking.
I Always activate one air bag module at a time.
I Due to heat, leave air bag module unattended for more than 30
minutes after deployment. Also leave seat belt pre-tensioner
unattended for move than 10 minutes after deployment.
I Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
I Never apply water to the deployed air bag module and seat belt
pre-tensioner.
I Wash your hands clean after finishing work.
I Place the vehicle outdoors with an open space of at least 6 m
(20 ft) on all sides when deploying air bag module and seat belt
pre-tensioner while mounted in vehicle.
I Use a voltmeter to make sure the vehicle battery is fully
charged.
I Do not dispose of the air bag module and seat belt pre-ten-
sioner un-deployed.
CHECKING DEPLOYMENT TOOL
Connecting to Battery
IPlace the vehicle outdoors with an open space of at least 6 m
(20 ft) on all sides.
I Use a voltmeter to make sure the vehicle battery is fully
charged.
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
SRS867
SRS005-B
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Side Air Bag Module (Cont'd)
RS-22
http://vnx.su/

IWait 3 minutes after the vehicle battery is disconnected before
proceeding.
I Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked ªdeployment tool powerº, should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.
Deployment Tool Check
Press the deployment tool switch to the ªONº position. The left side
lamp in the tool, marked ªair bag connector voltageº should illumi-
nate. If it does not illuminate, replace the tool.
Air Bag Deployment Tool Lamp Illumination Chart
(Battery connected)
Switch operation Left side lamp, green*
ªAIR BAG CONNECTOR VOLTAGEº Right side lamp, green*
ªDEPLOYMENT TOOL POWERº
OFF OFFON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse the connections and make sure the lamp glows green.
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (KV99105300) in a vise secured to
a firm foundation during deployment.
Deployment of Driver Air Bag Module (Outside of
vehicle)
1. Using wire, secure driver air bag module to air bag module bracket (SST: KV99105300) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST: KV99105300) with driver air bag module attached, in a vise.
SBF266H
SRS232-E
SRS233
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-23
http://vnx.su/

3. Connect deployment tool adapter (SST: KV99109800) todeployment (SST: KV99106400) connector and driver air bag
module connector.
4. Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ªdeployment tool powerº, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the driver air bag module.
Deployment of Front Passenger Air Bag Module
(Outside of vehicle)
1. Secure the passenger air bag module on the air bag module bracket (SST: KV99105300), using the modules special bolts.
2. Firmly anchor the air bag module bracket in a vise.
3. Connect deployment tool adapter (SST: KV99108300) to deployment tool (SST: KV99106400) connector and front pas-
senger air bag module connector.
4. Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ªdeployment tool powerº, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on the tool, marked ªair bag connector voltageº, will illuminate and
the front passenger air bag module will deploy.
CAUTION:
I When deploying the front passenger air bag module, do
not stand on the deploying side.
I Stand at least 5 m (16 ft) away from the front passenger air
bag module.
NRS112
SRS020-A
NRS022
YRS130
SRS020-A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-24
http://vnx.su/

Deployment of Front Side Air Bag Module (Built-in type)
(Outside of vehicle)
1. Make 6.5 mm (0.256 in) diameter holes in air bag modulebracket (SST: KV99105300) at the position shown in figure at
left.
2. Firmly secure air bag module bracket (SST: KV99105300) in a vise.
3. Remove nuts then remove the bracket from front side air bag module.
4. Insert the stud bolts of side air bag module into the two holes in air bag module bracket (held in vise) and fix them with two
M6 nuts.
CAUTION:
Side air bag module should be secured to air bag module
bracket (SST: KV99105300) in a vise with stud bolt side setting
bottom.
5. Connect deployment tool adapter (SST: KV99109000) to deployment tool (SST: KV99106400) connector and connector
on air bag module.
6. Connect red clip of deployment tool to battery positive terminal and black clip to negative terminal.
7. The lamp on the right side of the tool, marked ªdeployment tool powerº, should glow green, not red.
8. Press the button on the deployment tool. The left side lamp on the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS490-C
SRS871
SRS628-B
YRS100
SRS020-A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont'd)
RS-25
http://vnx.su/