NISSAN X-TRAIL 2003 Electronic Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
TF-61
C
E
F
G
H
I
J
K
L
MA
B
TF
Unit: mm (in)
PINION SLEEVE SHIM
Unit: mm (in) Selection parts Adapter case side
Thickness Part No. Thickness Part No. Thickness Part No.
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)
1.19 (0.0469)
1.22 (0.0480)33147 5V200
33147 5V201
33147 5V202
33147 5V203
33147 5V204
33147 5V205
33147 5V206
33147 5V207
33147 5V208
33147 5V209
33147 5V210
33147 5V211
33147 5V212
33147 5V213
33147 5V2141.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)
1.37 (0.0539)
1.40 (0.0551)
1.43 (0.0563)
1.46 (0.0575)
1.49 (0.0587)
1.52 (0.0598)
1.55 (0.0610)
1.58 (0.0622)
1.61 (0.0634)
1.64 (0.0646)
1.67 (0.0657)33147 5V215
33147 5V216
33147 5V217
33123 5V218
33123 5V219
33123 5V220
33123 5V221
33123 5V222
33123 5V223
33123 5V224
33123 5V260
33123 5V261
33123 5V262
33123 5V263
33123 5V2641.70 (0.0669)
1.73 (0.0681)
1.76 (0.0693)
1.79 (0.0705)
1.82 (0.0717)
1.85 (0.0728)
1.88 (0.0740)
1.91 (0.0752)
1.94 (0.0764)
1.97 (0.0776)
2.00 (0.0787)
2.03 (0.0799)
2.06 (0.0811)
2.09 (0.0811)33123 5V265
33123 5V266
33123 5V267
33123 5V268
33123 5V269
33123 5V270
33123 5V271
33123 5V272
33123 5V273
33123 5V274
33123 5V275
33123 5V276
33123 5V277
33123 5V278
Thickness Part No. Thickness Part No. Thickness Part No.
0.77 (0.0303)
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)33155 5V214
33155 5V200
33155 5V201
33155 5V202
33155 5V203
33155 5V204
33155 5V2050.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)33155 5V206
33155 5V207
33155 5V208
33155 5V209
33155 5V210
33155 5V211
33155 5V2121.19 (0.0469)
1.22 (0.0480)
1.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)33155 5V213
33155 5V215
33155 5V216
33155 5V217
33155 5V218
33155 5V219

TF-62
SERVICE DATA AND SPECIFICATIONS (SDS)

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION
A
B
WT
ROAD WHEELS & TIRES
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 2
NVH Troubleshooting Chart ..................................... 2
ROAD WHEEL ............................................................ 3
Inspection ................................................................. 3
ALUMINUM WHEEL ............................................. 3
STEEL WHEEL ..................................................... 3ROAD WHEEL TIRE ASSEMBLY .............................. 4
Balancing Wheels (Bonding Weight Type) ............... 4
REMOVAL ............................................................. 4
WHEEL BALANCE ADJUSTMENT ....................... 4
Rotation .................................................................... 4
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 5
Road Wheel .............................................................. 5

WT-2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartEES000J1
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
´: ApplicableReference page
Refer toWT-3
—
—
—
—
—
—
NVHinPRsection.
NVH in RFD section.
NVHinFAXandFSUsections.
NVH in RAX and RSU sections.
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in RAX section.
NVHinBRsection.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERETIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise´´´´´´ ´´´´ ´´´´
Shake´´´´´ ´´ ´´ ´´´´
Vibration´´´´´´´
Shimmy´´´´´´´ ´´ ´ ´´
Judder´´´´´ ´ ´´ ´ ´´
Poor quality ride
or handling´´´´´ ´ ´´ ´
ROAD WHEELNoise´´ ´ ´´´´´ ´´´
Shake´´ ´ ´ ´´´ ´´´
Shimmy, Judder´´ ´ ´´´ ´´
Poor quality ride
or handling´´ ´ ´´´

ROAD WHEEL
WT-3
C
D
F
G
H
I
J
K
L
MA
B
WT
ROAD WHEELPFP:40300
InspectionEES000J2
ALUMINUM WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If
deformed, remove wheel and check wheel runout.
a. Remove tire from aluminum wheel and mount on a tire balance
machine.
b. Set dial indicator as shown in the illustration.
STEEL WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If
deformed, remove wheel and check wheel runout.
a. Remove tire from steel wheel and mount wheel on a tire balance
machine.
b. Set two dial indicators as shown in the illustration.
c. Set each dial indicator to 0.
d. Rotate wheel and check dial indicators at several points around
the circumference of the wheel.
e. Calculate runout at each point as shown below.
f. Select maximum positive runout value and the maximum nega-
tive value.
Add the two values to determine total runout.
In case a positive or negative value is not available, use the
maximum value (negative or positive) for total runout.
If the total runout value exceeds the limit, replace steel wheel.Wheel runout (Dial indicator value)
:Refer toWT-5, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)"SFA975B
Radial runout = (A+B)/2 :0.5 mm (0.020 in)
Lateral runout = (C+D)/2 :0.8 mm (0.031 in)
Wheel runout :Refer toWT-5, "
SERVICE DATA AND
SPECIFICATIONS (SDS)"SFA981B

WT-4
ROAD WHEEL TIRE ASSEMBLY
ROAD WHEEL TIRE ASSEMBLY
PFP:40300
Balancing Wheels (Bonding Weight Type)EES000J5
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal procedures.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
lAfter removing double-faced adhesive tape, wipe clean traces of releasing agent from the road wheel.
WHEEL BALANCE ADJUSTMENT
lIf a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal-
ance value by 1.6 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:
lDo not install the inner balance weight before installing the outer balance weight.
lBefore installing the balance weight, be sure to clean the mating surface of the road wheel.
Indicated unbalance value´5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz)´5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated bal-
ance weight value.
Example:
37.4=35g(1.23oz)
37.5=40g(1.41oz)
RotationEES000J3
lAfter rotating the tires, adjust the tire pressure.
lRetighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
SMA054D
Tightening torque of wheel nut:
98 - 118N·m (10 - 12 kg-m, 72 - 87 ft-lb)
SMA829C

SERVICE DATA AND SPECIFICATIONS (SDS)
WT-5
C
D
F
G
H
I
J
K
L
MA
B
WT
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Road WheelEES000J4
Kind of wheel Aluminum Steel
Deflection limitLateral deflectionLess than 0.3 mm
(0.012 in)Less than 0.5 mm
(0.020 in)
Vertical deflectionLess than 0.3 mm
(0.012 in)Less than 0.8 mm
(0.031 in)
Allowable quantity of residual
unbalanceDynamic
(On the ear part)Less than 10 g (0.35 oz) (per side)
Static (On the ear part) Less than 20 g (0.70 oz)

WT-6
SERVICE DATA AND SPECIFICATIONS (SDS)

WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
WW
WIPER, WASHER & HORN
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
System Description .................................................. 4
WIPER OPERATION ............................................ 4
WASHER OPERATION ......................................... 4
Wiring Diagram — WIPER — .................................. 6
Terminal and Reference Values for Combination
Switch ....................................................................... 7
Removal and Installation for Front Wiper Arms,
Adjustment for Wiper Arms Stop Location ............... 7
Removal and Installation for Wiper Motor and Link-
age ........................................................................... 8
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
Washer Nozzle Adjustment ...................................... 9
Washer Tube Layout .............................................. 10
Removal and Installation for Washer Nozzle ..........11
REMOVAL ............................................................11
INSTALLATION ....................................................11
Inspection for Washer Nozzle .................................11
CHECK VALVE ....................................................11
Removal and Installation for Wiper and Washer
Switch ......................................................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
Removal and Installation for Washer Tank ............. 12
Removal and Installation for Washer Pump ........... 12
REAR WIPER AND WASHER SYSTEM .................. 13
Wiring Diagram — WIP/R — .................................. 13
Terminal and Reference Values for Combination
Switch ..................................................................... 15
Removal and Installation for Rear Wiper Arms ...... 15
WIPER ARMS ..................................................... 15
Removal and Installation for Wiper Motor and Link-
age ......................................................................... 16REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Washer Nozzle Adjustment .................................... 17
Removal and Installation for Rear Washer Nozzle... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
Inspection for Washer Nozzle ................................. 17
CHECK VALVE .................................................... 17
Removal and Installation for Wiper and Washer
Switch ..................................................................... 18
Removal and Installation for Washer Tank ............. 18
Removal and Installation for Washer Pump ........... 18
Washer Tube Layout .............................................. 18
HEADLAMP WASHER ............................................. 19
System Description ................................................. 19
Wiring Diagram –HLC– ........................................... 20
Removal and Installation for Washer Nozzle .......... 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
Inspection for Washer Nozzle ................................. 21
CHECK VALVE .................................................... 21
Removal and Installation for Washer Tank ............. 21
Removal and Installation for Washer Pump ........... 21
Washer Tube Layout .............................................. 22
HORN ........................................................................ 23
Wiring Diagram — HORN — .................................. 23
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
CIGARETTE LIGHTER ............................................. 25
Wiring Diagram — CIGAR — ................................. 25
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
POWER SOCKET ..................................................... 27
Wiring Diagram –POWER SOCKET– .................... 27
Removal and Installation for Front Power Socket... 28
REMOVAL ........................................................... 28

WW-2
INSTALLATION .................................................... 28
Removal and Installation for Rear Power Socket ... 28
REMOVAL ........................................................... 28
INSTALLATION .................................................... 28