sensor OPEL FRONTERA 1998 Workshop Manual

MANUAL TRANSMISSION7B–5
Manual Transmission Assembly
Transmission and Associated Parts
220RW108
Legend
(1) Gear Control Lever and Knob
(2) Transfer Control Lever and Knob
(3) Front Console Assembly
(4) Grommet Assembly
(5) Transfer Protector
(6) Rear Propeller Shaft
(7) Front Propeller Shaft
(8) Exhaust Pipe
(9) Backup Lamp, 4WD Indicator, and 1–2
Indicator Switch Harness Connector
(10) Speedometer Sensor and 2WD–4WD Actuator
Harness Connector(11) Slave Cylinder Heat Protector
(12) Harness Heat Protector
(13) Slave Cylinder
(14) Dust Cover
(15) Engine Rear Mount Nut
(16) Engine Rear Mount Bolt
(17) Engine Rear Mount
(18) Third Crossmember
(19) Flywheel Under Cover
(20) Transmission Retaining Bolt
(21) Transmission Assembly with Transfer Case

7B–6MANUAL TRANSMISSION
Removal
NOTE: Before remove the transmission and transfer
assembly from the vehicle, change the transfer mode to
2WD using push button on dash panel.
1. Remove engine hood.
2. Disconnect battery ground cable.
3. Remove the gear control lever knob.
4. Remove the front console assembly.
5. Remove the grommet assembly.
6. Remove the transmission control lever and transfer
control lever.
235RW014
7. Raise and support the vehicle with suitable jack
stand.
8. Remove transfer protector.
9. Remove the rear propeller shaft.
NOTE: Apply alignment marks on the flange at the both
front and rear side.
(4JX1)
401RW060
10. Remove the front propeller shaft.
NOTE: Apply alignment marks on the flange at both the
front and rear sides.
401RS003
11. Disconnect two oxygen sensor connectors from the
transmission harness (6VE1).
12.Remove the front and 3 way exhaust pipe (6VE1).
Remove the exhaust pipe with catalytic converter
(4JX1).
(4JX1)
150RW041

MANUAL TRANSMISSION7B–7
13. Disconnect the backup lamp switch, 4WD indicator
switch and 1–2 indicator switch harness connectors.
826RW023
14. Disconnect the speedometer sensor and 2WD-4WD
actuator harness connectors.
826RW024

MANUAL TRANSMISSION7B–15
141RW024
18. Connect the speedometer sensor and 2WD–4WD
actuator harness connector.
826RW024

7B–16MANUAL TRANSMISSION
19. Connect the backup lamp switch, 4WD indicator
switch, and 1-2 indicator switch harness connectors.
826RW023
20. Install the front and 3 way exhaust pipe (6VE1).
Install the exhaust pipe with catalytic converter
(4JX1).
Torque:
Exhaust pipe to exhaust manifold:
67 Nꞏm (6.8 kgꞏm/49 Ib ft)
Exhaust pipe flange bolt:
43 Nꞏm (4.4 kgꞏm/32 Ib ft)
(4JX1)
150RW041
21. Connect two oxygen sensor connectors to the
transmission harness (6VE1).
22. Install the front propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 Nꞏm (6.4 kgꞏm/46 Ib ft)
23. Install the rear propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 Nꞏm (6.4 kgꞏm/46 Ib ft)24. Install transfer protector and tighten the fixing bolts
specified torque.
Torque: 37 Nꞏm (3.8 kgꞏm/27 Ib ft)
25. Install the transmission control lever and transfer
control lever.
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26. Install the grommet assembly.
27. Install the front console assembly.
28. Install the gear control lever knob.
29. Connect battery ground cable.
30. Install engine hood.

PCM : POWERTRAIN CONTROL MODULE
P C M
0.5
B
1.0
B/L 0.5
R/W
0.5
R/WX-111C-397 7
3X-11C-3 E13
FUEL PUMP
RELAY
FUEL
PUMP
F-10 15A
FUEL PUMPF-2 20A
OXYGEN SENSOR
HEATER
JOINT
CONNECTOR
KNOCK
SENSOR
2.0
B2.0
B 2.0
B/R2.0
B/R2.0
B/R2.0
B/R 2.0
R2.0
R1.25
B/L0.85
B/L
0.85
R/W
FENDER-RH2.0
WF-4
2H-4620H-332H-1315X-114
2X-11
1F-4
H-5
C-88
1410
16
E-30C-2C9
C-2C7
COMMON CHAMBER
R-4
BODY-RR
1.25
B/P
1.0
B/R1.25
B/P
0.5
B0.5
Y
0.5
Y
H-513E-29C-2C8
COMMON CHAMBER
H-613
1C-1E-14A2
POWER
STEERING
PRESSURE
SW
0.5
G/Y
0.5
G/YH-616
1C-1E-4 B11
H-42
13
H-33
D08RW588

PCM : POWERTRAIN CONTROL MODULE HO
2S : HEATED OXYGEN SENSOR
P C M
0.5
GH-115C-2 D14
0.5
R
0.5
R
0.5
G0.5
B
HO
2S
(A)HO
2S
(B)
H-112M-172
1C-2M-17
1.25
R/W
1.25
BM-174
3M-17 D15H-111
1.25
R/W
1.25
R/WH-11H-41
10 10
0.5
LH-113C-2 C15
0.5
P
0.5
P
0.5
L
H-118M-182
1.25
B/P
1.0
B/R
COMMON CHAMBER
H-5E-2913 8
11
C-2M-18
1.25
R/W
1.25
BM-184
3M-18 C14H-114
C-162 11 9H-11
JOINT
CONNECTORC-88
1.25
B
0.85
B
FENDER-LH
D08RW589

VSV : VACUUM SWITCHING VALVE
PCM : POWERTRAIN CONTROL MODULE
P C M
0.85
B/Y
C-3H-6H-4168 H-412
E5
0.5
R/L0.8
R/L
VSV ;
DUTY
SOLENOID
0.8
B/YC-1E-8H-67E-8
1 2
A15
0.5
Y/B0.5
W/L
VSV ;
INTAKE
AIRINTAKE AIR
TEMPERATURE
SENSORTHROTTLE
POSITION
SENSOR
0.5
B/YC-2E-44
E-33
H-49E-44
2 1
C11
0.85
Y 0.8
Y
C-3H-415E-33
1
E6
0.85
Y/R0.8
Y/R
C-1H-414E-33
3
B7
0.85
R 0.8
R0.8
G0.8
G0.8
Y/G0.8
G
0.8
L0.8
R 0.8
B/Y
C-1H-413E-33
4 5
A1
0.85
Y/G
C-1H-59E-43
1
E-43
2
E-5
2
B8
0.75
GC-2H-66E-5
1
D8
0.75
L0.5
B0.5
B/R
1.25
B/P
1.0
B/R
COMMON CHAMBER
C-2
13
H-5E-29
H-65E-5
3
E8
E-33
2
EGR VALVE
3
1
C-88
D08RW591

C-871
PCM : POWERTRAIN CONTROL MODULE
1.0
B/L 1.25
B/L 0.85
B/L
0.5
Y0.5
Y 0.85
B/Y
COMMON CHAMBER COMMON CHAMBER14H-52C-87
C-23C-87
E-30
1.0
B/P 1.25
B/P0.5
B
0.5
Y
13 2
14H-5E-29
C-2
C-2
D10
JOINT
CONNECTORCRANK POSITION
SENSORC-88
MASS AIR FLOW
SENSOR
E-27
3H-5100.5
Y/R
0.85
Y/R
C-3E-27
1H-5110.5
G
0.75
G
C-2E-27
2H-660.5
G
C-2
CAM POSITION
SENSORE-32
2
0.5
Y/R
0.85
Y/R
E-32
3H-560.5
L
0.5
W
C-2E-32
1H-55
P C M
C5 E11 D8 D11
D08RW592

C-2E-61
C-22
C-23
C-2
E-64
E-6
E-6
PCM : POWERTRAIN CONTROL MODULE
P C M
0.85
R/Y0.85
GR
JOINT
CONNECTOR0.5
L/R B1 D9 F8
0.85
R/Y
0.8
G/W
C-2
H-6
H-6 0.85
GR0.85
GR/B
0.8
G0.8
R
H-6
C-1
C-2
C-3
C-2
E-7
E-7
E-7 234
312
MAP SENSOR
C-3E9
C-2
H-5 0.5
GR
0.8
G0.8
L/R
H-5
C-2
E-20
E-20 15 16
21
C-1A5
C-2H-44
ENGINE
COOLANT
TEMPERATURE
SENSORIDLE AIR
CONTROL VALVEVEHICLE
SPEED
SENSOR
(METER)
0.85
L
0.8
L
C-1A6
C-2H-43 0.85
L/W
0.8
L/W
C-1A8
C-2H-42
AB0.85
L/R
0.8
L/R
C-1A7
C-2D7
C-2
H-41 0.85
L/B
0.8
L/B
0.85
B/P 0.85
B/P0.5
LG/W
0.5
LG/W 20 15 12
18 14 13 17
C-88
5
I-10I-10
21
FENDER-RH(W/TOD)
5
I-10
5C-3918H-1612H-9I-919
D08RW907