RENAULT KANGOO 2000 KC / 1.G Sheet Metal Work User Guide

GENERAL INFORMATION
Sub-frame dimensions
40Sub-frame dimensions
DESCRIPTION X Y Z DIAMETER SLOPE %
L Rear end cross member (end panel) 3 446 - 497.5 151 M8 0
40-8

GENERAL INFORMATION
Repair Bench
40Repair Bench
CELETTE REPAIR BENCH
40-9

GENERAL INFORMATION
Repair Bench
40
40-10
BLACKHAWK BODY JIG BENCH
PRF4013

GENERAL INFORMATION
Repair Bench
40
SPECIAL TOOLING PART NUMBER
BLACKHAWK
Special heads for MS System
Order at: BLACKHAWK S.A.
Centre Eurofret
Rue de Rheinfeld
67100 STRASBOURG
Supplier’s part number: REN 88222CELETTE
Specific plates for MZ System
Order at: CELETTE S.A.
B.P. 9
38026 VIENNA
Supplier’s part number: 760 308
40-11

GENERAL INFORMATION
Tools and specific products
40
40-12
Tools and specific products
FITTING ADDED ELEMENTS
PRODUCTS
It is VITAL to fit the elements added to the KANGOO
Grand Volume with:
–the glue cartridge
part number 56 89 330 053 used by RENAULT
Industrial Vehicles,
–its grip primer part number 56 89 330 052,
–the vents with blades (sold singly)
part number 77 11 172 866,
–degreaser, heptane
part number 77 11 170 064,
SPECIAL NOTES
In the areas where the original paintwork has been
altered (to the sheet), it will be necessary to apply
anticorrosion impression type "ALPHA"
(part number 77 01 423 933).
The grip primer (part number 56 89 330 052) is applied
on the cataphoresis after sanding with a grey buf fer on
the areas treated for "ALPHA" impression without
sanding after drying.
NOTE: for all additional instructions, refer to the
technical sheets for each product. MATERIAL
PHOTO 14342 (SHOWN IN REPAIR MANUAL 338 SECTION 5)

GENERAL INFORMATION
Tools and specific products
40
3M ADHESIVE FINISHING SEAL
(Part number 77 11 212 385)
It is applied before the paint, on a degreased primer.
Refer to section type (section 44-Aa, 44-Bb).
16595R4
40-13

LOWER STRUCTURE
Semi-rear end cross member
41
141LOWER STRUCTURE
Semi-rear end cross member
INTRODUCTION
This part is changed in addition to changing the rear
end panel. It may be performed in two ways:
The separation operation should be carried out last,
when all the other links have been unhooked.
In the operation described below, only descriptions of
the joints specific to the part concerned are given.
Connections associated with the additional parts are
not taken into consideration. These connections will be
dealt with in their respective section (refer to contents).
COMPOSITION OF THE PART FROM THE PARTS
DEPARTMENT
Part assembled with:
– extreme rear cross member.
– lower central extender,
– striker support absorber,
– lower side extender,
– side cross member,
– side cross member stiffener,
– counter blade absorber.PARTS CONCERNED (thickness in mm):
1 Side panel rain channel light support 1.5
2 Lights lower bracket 1
3 Side cross member stiffener 1
4 Extreme rear cross member 1.2
5 Side cross member 1
6 Side panel extender 1
7 Rear floor extender 0.8
8 Lower central extender 1
9 Basic body rearend panel 1 Cut 1order a right or left demi-cross member,
Cut 2order the two demi-cross members
then fit them in (A) or (B). For this
operation, the use of the body jig bench
is vital.
41-1
P

LOWER STRUCTURE
Semi-rear end cross member
41
41-2
SPECIAL FEATURE OF THE FOLLOWING
REPLACEMENT CUT 1
P

LOWER STRUCTURE
Semi-rear end cross member
41
41-3
P

LOWER STRUCTURE
Semi-rear end cross member
41
41-4
P