torque SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
7C-20 MANUAL & SEMIAUTO-HVAC
KAA7C210
KAA7C220
KAA7C230
Removal & Installation Procedure
1. Disconnect the inlet and outlet pipes of condenser.
Notice: Before disconnection, evacuate the
refrigerant from the system.
Notice: When installing, check the O-ring and
apply compressor oil.
2. Remove the mounting bolts (2EA) and condenser
assembly.
Installation Notice
3. Remove the main condenser fan from condenser.
Tightening Torque Inlet Side to 10 - 15Nm
(7 - 11 lb-ft)
Outlet Side to 4 - 6 Nm
(35 - 53 lb-in)
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)

SSANGYONG MY2002
7C-22 MANUAL & SEMIAUTO-HVAC
3. Disconnect the inlet and outlet pipes of receiver
drier.
Notice: When installing, check the O-ring and
apply the compressor oil.
Installation Notice
4. Remove the bracket bolt and then remove the
receiver drier.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
KAA7C250
Removal & Installation Procedure
1. Disconnect the negative(-) terminal from the
battery.
2. Discharge refrigerant from the system.
Notice: By connecting a manifold gauge
connection hose to High/Low pressure line,
discharge the refrigerant.
Tightening Torque4 - 6 Nm
(35 - 53 lb-in)
Tightening Torque5 - 8 Nm
(44 - 71 lb-in)

SEAT BELTS 8A-5
SSANGYONG MY2002


yy yy
yy
ON-VEHICLE SERVICE
THREE-POINT FRONT SEAT BELT
WITH PRETENSIONER
Caution: the sensing and diagnosis module (SDM)
can maintain sufficient voltage to deploy the air-
bags and pretensioner for 0.15 minutes after the
ignition is OFF and the fuse has been removed. If
the airbags or pretensioners are not disconnected,
do not begin service until one minute has passed
after disconnecting power to the SDM. Otherwise,
injury could result.
Removal and installation Procedure
1. Turn the ignition switch to LOCK and remove the
key.
2. Remove the plastic cap to reveal the lower B-pillar
seat belt anchor.
3. Remove the bolt and the lower B-pillar seat belt
anchor.
Installation Notice
KAA8A030
KAA8A040
4. Remove the lower quarter trim panel. Refer to Sec-
tion 9G, Interior Trim.
5. Disconnect the pretensioner connector.
6. Remove the bolt, screw and the seat belt retractor
(pretensioner).
Installation Notice
REPAIR PROCEDURES
Tightening Torque 45 Nm (33 lb-ft)
Tightening TorqueBolt 45 Nm (33 lb-ft)

SSANGYONG MY2002
8A-6 SEAT BELTS
KAA8A070
KAA8A060
KAA8A050
7. Remove the plastic cap to reveal the upper B-
pillar seat belt anchor.
8. Remove the bolt and B-pillar seat belt anchor.
Installation Notice
9. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 45 Nm (33 lb-ft)
FRONT SEAT BELT HEIGHT
ADJUSTER
Removal and installation Procedure
1. Remove the front seat belt upper B-pillar anchor
bolt.
Installation Notice
2. Remove the rear seat belt upper anchor bolt.
Installation Notice
3. Remove the rear upper quarter trim panel. Refer
to Section 9G, Interior Trim.
4. Remove the bolts and seat belt height adjuster.
Installation Notice
5. Installation should follow the removal procedure
in the reverse order.
THREE-POINT REAR OUTBOARD
SEAT BELT
Removal and installation Procedure
1. Remove the plastic cap to reveal the seat belt
lower anchor bolt.
2. Remove the lower anchor bolt.
Installation Notice
Tightening Torque 45 Nm (33 lb-ft)
Tightening Torque 45 Nm (33 lb-ft)
Tightening Torque 45 Nm (33 lb-ft)
Tightening Torque 45 Nm (33 lb-ft)

SEAT BELTS 8A-7
SSANGYONG MY2002


yyyy yyyy
yyyy
KAA8A090
KAA8A100
KAA8A110
KAA8A080
3. Remove the lower quarter trim panel. Refer to Sec-
tion 9G Interior Trim.
4. Remove the bolt, screw and seat belt retractor.
Installation Notice
5. Remove the plastic cap to reveal the bolt.
6. Remove the upper anchor bolt.
Installation Notice
7. Installation should follow the removal procedure
in the reverse order.
TWO-POINT LAP REAR CENTER
SEAT BELT
Removal and installation Procedure
1. Fold the rear seat cushion.
2. Remove the bolts and the seat belt anchors.
Installation Notice
3. Installation should follow the removal procedure
in the reverse order.
CHILD SEAT TETHER ANCHOR
Removal and installation Procedure
1. Open the tether anchor access cap if equipped.
2. Remove the bolt and the tether anchor.
Installation Notice
3. Installation should follow the removal procedure
in the reverse order.
Tightening TorqueBolt 45 Nm (33 lb-ft)
Tightening TorqueBolt 45 Nm (33 lb-ft)
Tightening TorqueBolt 45 Nm (33 lb-ft)
Tightening TorqueBolt 19 Nm (14 lb-ft)

SUPPLEMENTAL RESTRAINTS SYSTEM 8B-59
SSANGYONG MY2002
KAA8B130
ACCIDENT WITHOUT DEPLOYMENT
- COMPONENT INSPECTION
Certain inspection must be performed after any crash,
whether the airbag has deployed or not:
The steering column must be dimensionally
inspected.
Inspect the knee bolsters and mounting points for
distortion, bending, cracking, or other damage.
Inspect the instrument panel (I/P) and steering
column reinforcement plate for distortion, bending,
cracking, or other damage.
Inspect the I/P braces for distortion, bending,
cracking, or other damage.
Inspect seat belt and mounting points. Refer to
Section 8A, Seat Belts.
SENSING AND DIAGNOSTIC
MODULE (SDM)
Caution: during service procedures, be very careful
when handling the SDM. Never strike or jar the SDM.
Never power up the SRS when the SDM is not rigidly
attached to the vehicle. All SDM mounting nuts must
carefully tightened, to ensure proper operation of
the SRS. The SDM could be activated if it is powered
while not rigidly attached to the vehicle, resulting
in unexpected deployment and possible injury.
Important: If the vehicle interior has been exposed to
extensive water intrusion such as water leaks, driving
through high water, flooding, or other causes, the sensing
and diagnostic module (SDM) and SDM connector may
need to be replaced. With the ignition OFF, inspect the
area around the SDM, including the carpet. If any
significant soaking or evidence of previous soaking is
detected, the water must be removed, the water damage
repaired, and the SDM and SDM connector must be
replaced. Before attempting any of these repairs, the
supplemental restraint system (SRS) must be disabled.
Refer to”Disabling the Supplemental Restraint System
(SRS)” in this section.
Removal and installation Procedure
1. Disable the supplemental restraint system (SRS).
Refer to “Disabling the SRS” in this section.
2. Remove the connector position assurance lock,
which is tethered to the SDM connector.
3. Disconnect the SDM electrical connector.
4. Remove the SDM mounting nuts and grounding nut.
Installation Notice
5. Remove the SDM.
6. Installation should follow the removal procedure
in the reverse order.
Notice: Enable the SRS. Refer to “Enabling the SRS”
in this section.
Tightening Torque 12 Nm (106 lb-in)

SSANGYONG MY2002
8B-60 SUPPLEMENTAL RESTRAINTS SYSTEM
KAA8B140
DRIVER AIRBAG MODULE
Removal and installation Procedure
1. Disconnect the negative battery cable.
Caution: The SDM can maintain sufficient
voltage to deploy the airbags for 0.15 seconds
after the Ignition is OFF and the airbag fuse has
been removed. If the airbags are not
disconnected, service cannot begin until one
minute has passed after disconnecting power
to the SDM. If the airbags are disconnected,
service can begin immediately without waiting
for one-minute time period to expire. Failure to
temporarily disable the SRS during service
result in unexpected deployment, personal
injury, and otherwise unneeded SRS repair.
2. Disable the supplemental restraint system (SRS).
Refer to “Disabling the SRS” in this section.
3. Position the steering wheel straight ahead.
4. Remove the driver airbag module mounting bolts.
Installation Notice
Caution: When handling an airbag module,
always keeps the top of the unit facing upward.
This leaves room for the airbag to expand if the
module unexpectedly deploys. Without room
for expansion, a module suddenly propelled
toward a person or object can cause injury or
vehicle damage.
5. Remove the connector from the horn terminal and
the driver airbag module.
6. Remove the driver airbag module.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 8 Nm (71 lb-in)

SUPPLEMENTAL RESTRAINTS SYSTEM 8B-61
SSANGYONG MY2002
KAA8B050
CLOCK SPRING
Removal and installation Procedure
Caution: The SDM can maintain sufficient voltage
to deploy the airbags for 0.15 seconds after the
Ignition is OFF and the airbag fuse has been
removed. If the airbags are not disconnected, service
cannot begin until one minute has passed after
disconnecting power to the SDM. If the airbags are
disconnected, service can begin immediately
without waiting for one-minute time period to
expire. Failure to temporarily disable the SRS
during service result in unexpected deployment,
personal injury, and otherwise unneeded SRS repair.
1. Disconnect the negative battery cable.
2. Remove the driver airbag module. Refer to “Driver
Airbag Module” in this section.
3. Remove the steering wheel. Refer to Section 6E,
Steering Wheel and Column.
4. Remove the steering column cover. Refer to
Section 6E, Steering Wheel and Column.
5. Carefully full the instrument panel lower cover.
6. Remove driver side knee bolster.
7. Disconnect the clock spring, horn and remote
audio control connectors at the lower steering
column.
8. Remove the screws and the clock spring from the
steering shaft.
Installation Notice
Turning the clock spring more than three turns
clockwise or counterclockwise can damage the
spring.
Align the clock spring before installation. Turn
the lobe of the clock spring clockwise to lock
but do not force. Then turn the lobe of clock
spring count clockwise approximately three
turns to the neutral position, with the front of
the wheels straight ahead. Properly align the
pointed marks on the components of the clock
spring.
9. Installation should follow the removal procedure
in the reverse order.
Caution: If the clock spring is not properly
aligned, the steering wheel may not be able to
rotate completely during a turn. Restricted
turning ability can cause the vehicle to crash.
Improper alignment of the clock spring also may
make the supplemental restraint system (SRS)
inoperative, preventing the airbag from
deploying during crash. Both of the out comes
can result in injury.
Tightening Torque 4 Nm (35 lb-in)

SSANGYONG MY2002
8B-62 SUPPLEMENTAL RESTRAINTS SYSTEM
KAA8B160
PASSENGER AIRBAG MODULE
Removal and installation Procedure
Caution: The SDM can maintain sufficient voltage
to deploy the airbags for 0.15 seconds after the
Ignition is OFF and the airbag fuse has been
removed. If the airbags are not disconnected, service
cannot begin until one minute has passed after
disconnecting power to the SDM. If the airbags are
disconnected, service can begin immediately
without waiting for one-minute time period to
expire. Failure to temporarily disable the SRS
during service result in unexpected deployment,
personal injury, and otherwise unneeded SRS repair.
1. Disconnect the negative battery cable.
2. Remove the glove box. Refer to Section 9E,
Instrumentation/Driver Information.
3. Disconnect the passenger airbag yellow electrical
connector.
4. Remove two nuts form the airbag bracket.
Installation Notice
5. Remove the passenger airbag module from the
instrument panel by pushing back side of
passenger airbag.
6. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 16 Nm (12 lb-ft)
FRONT SEAT BELT PRETENSIONER
For removal and installation refer to Section 8A, Seat
Belts.
KAA8B210

LIGHTING SYSTEM 9B-15
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA9B020
KAA9B030
ON-VEHICLE SERVICE
UNIT REPAIR
HEAD LAMPS
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the negative battery cable.
3. Remove screws and row the radiator grille.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Disconnect the headlamp assembly electrical con-
nector.
5. Remove the headlamp.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B040
6. Turn the headlamp bulb locker and remove the
headlamp bulb.
7. Installation should follow the removal procedure
in the reverse order.