SSANGYONG KORANDO 1997 Service Repair Manual

REAR AXLE 3D-7
SSANGYONG MY2002
With drum brake
KAA3D040
1 Brake Drum
2 Plug
3 Rear Axle Shaft
4 Wheel Bolt
5 Nut
6 Washer
7 Retainer Plate
8 Oil Seal9 Bearing
10 Snap Ring
11 Snap Ring
12 Oil Seal
13 Brake Shoe & Back Plate Assembly
14 Bolt
15 Rear Axle Housing

SSANGYONG MY2002
3D-8 REAR AXLE
ON-VEHICLE SERVICE
AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)
Removal
1. Remove the tire.
KAA3D050
KAA3D070
KAA3D060
2. Release the parking brake.
3. Remove the fixing pin of parking brake.
4. After detaching the parking brake lever, detach
the cable.
5. Remove the two fixing bolt of brake caliper.
Notice: Be careful not to damage the brake oil
hose.
6. Remove the brake caliper assembly.
Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.
MAINTENANCE AND REPAIR

REAR AXLE 3D-9
SSANGYONG MY2002
8. Remove the four fixing bolt of dust shield cover
and then pull out the dust shield cover.
KAA3D100
KAA3D110
KAA3D090
9. Remove the two plastic plug in the axle shaft
flange.
10. Remove the four fixing bolts & washers of axle
housing flange from the retainer plate.
11. Remove the rear axle drive shaft.
KAA3D080
7. Remove the brake disc.

SSANGYONG MY2002
3D-10 REAR AXLE
KAA3D140
KAA3D150
KAA3D130
2. Tighten the flange fixing bolts and washers with
the retainer plate.
Installation Notice
3. Assemble the plastic plug n the rear axle flange
and install the dust shield.
Installation Notice
4. Install the brake disc and caliper assembly.
Installation Notice
5. Install the parking brake cable and tire.
Tightening torque 85 - 105 N•m
KAA3D120
Installation
Clean the detached axle shaft, check the damage or
wear.
1. After checking the spline & shaft of rear axle shaft,
assemble the shaft into the rear axle housing.
Tightening Torque50 - 65 Nm
(37 - 48 lb-ft)
Tightening Torque4 - 8 Nm
(35 - 71 lb-in)

REAR AXLE 3D-11
SSANGYONG MY2002










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AXLE SHAFT ASSEMBLY
(WITH DRUM BRAKE)
Removal
1. Release the parking brake.
2. Remove the tire.
KAA3D160
KAA3D170
KAA3D180
KAA3D190
3. Remove the brake drum.
Notice: Insert the bolt into the service hole, while
tightening the both side bolts uniformly, remove
the brake drum.
4. Remove the fixing pin of parking brake.
5. After detaching the cover of parking brake,
disconnect the cable.
6. After pulling out the two plastic plug of axle shaft
flange, remove the fixing nuts of inner bracket.

SSANGYONG MY2002
3D-12 REAR AXLE










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7. Remove the axle shaft.
KAA3D200
KAA3D210
KAA3D230
KAA3D220
Tightening Torque50 - 65 Nm
(37 - 48 lb-ft)
Installation
1. Check the rear axle shaft.
2. Insert the rear axle shaft into the axle housing and
tighten the fixing nuts of axle shaft flange.
Installation Notice
3. Connect the brake cable and install the brake
drum.
4. Install the tire and test the braking force.

REAR AXLE 3D-13
SSANGYONG MY2002
REAR AXLE HOUSING
Removal
1. Remove the tire.
2. Remove the connecting rod of LCRV assembly &
fixing nut of axle housing bracket.
KAA3D240
KAA3A250
KAA3D260
KAA3D270
3. Disconnect the brake oil hose & oil line (pipe)
Brake pipe nut.
Brake pipe mounting clip
3-way connector
Brake pipe assembly
4. Detach the air breather.
5. Remove the propeller shaft from rear axle input
shaft.
Notice: Do alignment marks before removing.

SSANGYONG MY2002
3D-14 REAR AXLE
KAA3D280
KAA3D300
KAA3D290
6. Pull out the fixing pin of parking brake.
7. After removing the parking brake lever, pull out
the cable.
KAA3D310
8. Remove the lower arm mounting nuts and remove
the lower arm from the axle housing.
9. Detach the lower mounting of shock absorber from
the axle housing.
10. Remove the upper arm mounting nuts and remove
the upper arm from the axle housing.

REAR AXLE 3D-15
SSANGYONG MY2002
11. Remove the stabilizer bar.
KAA3D320
KAA3D330
KAA3A350
KAA3A340
12. Remove the lateral rod mounting nut and detach
the lateral rod from the axle housing.
13. Lowering the axle slowly, remove the coil spring
& spring seat.
14. Lower the axle housing by using the safety jack.
Installation
1. Placing the rear axle housing on the assembly
position, install both coil springs.

SSANGYONG MY2002
3D-16 REAR AXLE
KAA3D360
KAA3D370
KAA3D390
KAA3D380
2. Install the lateral rod in axle hosing.
Notice: Do not tighten the nuts completely.
Installation Notice
3. Install the shock absorber in axle housing.
Installation Notice
Tightening Torque30 - 45 Nm
(22 - 33 lb-ft)
Tightening Torque150 - 180 Nm
Tightening Torque70 - 80 Nm
(52 - 59 lb-ft) 4. Install the stabilizer bar and upper/lower arm in
axle housing
Installation Notice
5. Install the propeller shaft of rear axle side and
tighten above the fixing bolts/nuts.
Installation Notice
6. Install the brake cable, air bleeder hose, oil pipe,
LCRV unit in rear axle assembly with assembled
completely.
Installation Notice
7. Bleeding the air in brake, install the tire.30 - 45 Nm
(22 - 33 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
150 - 180 Nm
(111 - 133 lb-ft)
Stabilizer bar cap bolt
Upper arm nut
Lower arm nut
12 - 23 Nm
(9 - 17 lb-ft)
6 - 8 Nm
(53 - 71 lb-in)
15 - 19 Nm
(11 - 14 lb-ft)LCRV Mounting Bolt
Air Breather Hose Bolt
Brake Oil Pipe (M10)