engine SSANGYONG MUSSO 2003 Workshop Manual

1B1-22 M162 ENGINE MECHANICAL
HYDRAULIC ENGINE MOUNTING INSULATOR Service Data

M162 ENGINE MECHANICAL 1B1-23
Sectional View
1 Rubber Body
2 Brackek
3 Core
4 Lower Bolt
5 Rubber Plunger
6 Plunger Plate
7 Rubber
8 Plate9 Lower Orifice
10 Upper Orifice 11 Diaphram
12 Cover Plate
13 Upper Bolt
14 Flange Bolt
15 Rivet
16 Fluid

1B1-24 M162 ENGINE MECHANICAL
1 Upper Nut
2 Hydraulic Installor.................62-93 Nm
3 Lower Nut ............................. 28-47 Nm
Removal and Installation Procedure
1. Unscrew the upper nut(1) on engine mounting and remove the engine. Installation Notice
3. Installation should follow the removal procedure in the reverse order.
Tightening Torque 62 - 93 Nm
2. Unscrew the lower nut(3) and remove the hydraulic engine mounting insulator. Installation Notice
Tightening Torque 28 - 47 Nm
Notice If the insulator is spotted with oil, replace the hydraulic
insulator assembly.

M162 ENGINE MECHANICAL 1B1-25
POLY V - BELT Preceding Work : Removal of cooling fan
1 Poly V-belt
Removal & Installation Procedure
1. Release the belt tension by turning the belt tensioning pulley nut clockwise.
2. Remove the poly v-belt.
Notice Check the belt for damage and tensioning pulley bearing
point for wear and replace them if necessary.
3. Install the belt by turning the nut of tensioning pulley clockwise.2 Belt Tensioning Pulley

1B1-26 M162 ENGINE MECHANICAL Poly V-Belt Arrangement
1 Belt Tensioning Pulley
2 Crankshaft Belt Pulley
3 A/C Compressor Pulley
4 Cooling Fan Pulley5 Alternator Pulley
6 Idler
7 Power Steering Pump Pulley
8 Cooling Fan and Water Pump Pulley

M162 ENGINE MECHANICAL 1B1-27
TENSIONING DEVICE Preceding Work : Removal of poly v-belt
1 Belt (L = 2245)
2 Bolt Combi(M8 x 14, 3 pieces) + Washer....................................................... 22.5-27.5Nm
Removal & Installation Procedure
1. Remove the poly v-belt.
2. Remove the tensioning pulley by turning its mounting nut counter clockwise as shown in figure. Installation Notice 3 Water Pump Pulley
4 Nut
5 Tensioning Pulley
Tightening Torque 40.5 - 49.5 Nm

1B1-28 M162 ENGINE MECHANICAL
4. Remove the mounting bolts(M8 x 30, 3 pieces) at thetensioning device, and remove the tensioning device (arrow). Installation Notice
3. Remove the 3 bolts (2) and remove the water pump pulley
(arrow). Installation Notice
5. Installation should follow the removal procedure in the reverse order.
Tightening Torque 22.5 - 27.5 Nm
Tightening Torque 26 - 32 Nm

M162 ENGINE MECHANICAL 1B1-29
3. Pointed rib.
4. Belt cord visible in the base of rib.
POLY V - BELT INSPECTION

Make marks on the belt with chalk.
Rotate the engine and check the belt for damage. Notice If one of the following types of damages is found, replace the belt.
1. Rubber lumps in the base of rib.
2. Dirt or grit ingrained.
5. Cord torn out at the side.
6. Outer cords frayed.

1B1-30 M162 ENGINE MECHANICAL7. Rib detached from the base of belt.
8. Splits across the rib.
9. Sections of rib torn out.
10. Splits across several ribs.
11. Splits across the back of the belt.

M162 ENGINE MECHANICAL 1B1-31
CYLINDER HEAD COVER
1 Ignition Cable Dust Cover
2 Bolt (M6 x 65, 8 pieces)......................... 9-11 Nm
3 Bolt (M6 x 50, 4 pieces) ......................... 9-11 Nm
4 Spacer Sleeve
5 Thrust Piece
Composition of The Cylinder Head Cover Bolts A. M6 x 50, 4 Pieces - Bolts + Washers B. M6 x 65, 8 Pieces - Bolts + Washers 6 Cylinder Head Cover
7 Gasket ................................................... Replace
8 Spart Plug Hole Seal
.............................. Replace
9 Camshaft Seal ....................................... Replace