SUBARU FORESTER 2004 Service Repair Manual

SL-21
SECURITY AND LOCK
Keyless Entry System
10.CHECK IGNITION SWITCH ILLUMINATION CIRCUIT
11.CHECK OUTPUT SIGNAL TO DOUBLE LOCK MODULE
Step Check Yes No
1 CHECK IGNITION SWITCH ILLUMINATION
POWER SUPPLY.
1) Disconnect the ignition switch illumination
harness connector.
2) Measure the voltage between ignition
switch illumination harness connector terminal
and chassis ground.
Connector & terminal
(B224) No. 1 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 2.Check the harness
for open circuit or
shorts between
ignition switch illu-
mination and fuse.
2 CHECK HARNESS BETWEEN IGNITION
SWITCH ILLUMINATION AND KEYLESS EN-
TRY CONTROL MODULE (WITHOUT DOU-
BLE LOCK) OR DOUBLE LOCK MODULE
(WITH DOUBLE LOCK).
1) Disconnect the keyless entry control mod-
ule or double lock module harness connector.
2) Measure the resistance between keyless
entry or double lock module harness connector
terminal and ignition switch illumination har-
ness connector.
Connector & terminal
Without double lock:
(B176) No. 11 — (R224) No. 1:
With double lock:
(B325) No. 1 — (R224) No. 2:Is the resistance less than 10
Ω?Check the ignition
switch illumina-
tion. If NG, replace
the ignition switch
illumination.Repair the har-
ness.
Step Check Yes No
1 CHECK OUTPUT SIGNAL.
Measure the voltage between the keyless
entry control module harness connector termi-
nal and chassis ground when OPEN button of
transmitter is pressed.
Connector & terminal
(B176) No. 17 (+) — Chassis ground (
−):Is the voltage more than 10 V? Go to step 2.Replace the key-
less entry control
module.
2 CHECK OUTPUT SIGNAL.
Measure the voltage between the keyless
entry control module harness connector termi-
nal and chassis ground when LOCK button of
transmitter is pressed.
Connector & terminal
(B176) No. 18 (+) — Chassis ground (–):Is the voltage more than 10 V? Replace the dou-
ble lock module.Check the harness
for open circuit or
shorts between
the keyless entry
control module
and double lock
module.

SL-22
SECURITY AND LOCK
Front Inner Remote
4. Front Inner Remote
A: REMOVAL
1) Remove the door trim. <Ref. to EI-35, REMOV-
AL, Front Door Trim.>
2) Remove the sealing cover. <Ref. to EB-13, RE-
MOVAL, Front Sealing Cover.>
3) Remove a screw and two cables.
4) Remove the front inner remote.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the inner remote works properly after in-
stallation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and cable work smoothly.
NOTE:
If the remote handle is metalclad type, make sure
that grease is sufficiently applied to the cable con-
nection portion. If the grease is insufficient, apply
additional grease to the cable connection portion
before connecting the cable.
SL-00007

SL-23
SECURITY AND LOCK
Front Outer Handle
5. Front Outer Handle
A: REMOVAL
1) Remove the door trim. <Ref. to EI-35, REMOV-
AL, Front Door Trim.>
CAUTION:
Do not use excessive force to remove the door
panel. This will deform it.
2) Remove the sealing cover. <Ref. to EB-13, RE-
MOVAL, Front Sealing Cover.>
3) Remove the front inner remote. <Ref. to SL-22,
REMOVAL, Front Inner Remote.>
4) Remove the cable from cable holder to make ca-
ble move freely.
5) Remove two bolts and rod clamp, and then re-
move the front outer handle.
NOTE:
The rear bolt can be removed from service hole (A)
of inner panel by adjusting the glass position.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the outer handle works properly after in-
stallation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and rod work smoothly.
SL-00009
(A)

SL-24
SECURITY AND LOCK
Front Door Latch Assembly
6. Front Door Latch Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front door trim. <Ref. to EI-35, RE-
MOVAL, Front Door Trim.>
3) Remove the sealing cover. <Ref. to EB-13, RE-
MOVAL, Front Sealing Cover.>
4) Remove the front inner remote. <Ref. to SL-22,
REMOVAL, Front Inner Remote.>
5) Remove two bolts and nut, and then remove the
guide rail.
6) Remove the three screws and bolt.
7) Remove the front door latch assembly, and then
disconnect the connector.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever, rod and cable work smooth-
ly.
SL-00008
SL-00010

SL-25
SECURITY AND LOCK
Front Door Lock Actuator
7. Front Door Lock Actuator
A: REMOVAL
1) Remove the front door latch assembly. <Ref. to
SL-24, REMOVAL, Front Door Latch Assembly.>
2) Loosen the two screws to remove front door lock
actuator.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the door lock actuator.
1. Without Double Lock
2. With double lock:DOOR ACTUATOR RH:
DOOR ACTUATOR LH:
Terminal No. Actuator operation
No. 2 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 2 (–) Locked → Unlocked
SL-00011
1 2
3
4
SL-00058
1 2
3
4 5 6
SL-00059
Terminal No. Actuator operation
No. 1 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 1 (–) Locked → Unlocked
No. 6 (+) and No. 3 (–) Double lock released →
Double lock set
No. 3 (+) and No. 6 (–) Double lock set → Double
lock released
Terminal No. Actuator operation
No. 6 (+) and No. 3 (–) Unlocked → Locked
No. 3 (+) and No. 6 (–) Locked → Unlocked
No. 1 (+) and No. 4 (–) Double lock released →
Double lock set
No. 4 (+) and No. 1 (–) Double lock set → Double
lock released

SL-26
SECURITY AND LOCK
Rear Inner Remote
8. Rear Inner Remote
A: REMOVAL
1) Remove the rear door trim. <Ref. to EI-36, RE-
MOVAL, Rear Door Trim.>
2) Remove the sealing cover. <Ref. to EB-16, RE-
MOVAL, Rear Sealing Cover.>
3) Remove a screw and two cables.
4) Remove the inner remote.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the inner remote works properly after in-
stallation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and cable work smoothly.
3) Make sure the child safety lock on rear doors
work properly, when applicable.
NOTE:
If the remote handle is metalclad type, make sure
that grease is sufficiently applied to the cable con-
nection portion. If the grease is insufficient, apply
additional grease to the cable connection portion
before connecting the cable.
SL-00007

SL-27
SECURITY AND LOCK
Rear Outer Handle
9. Rear Outer Handle
A: REMOVAL
1) Remove the rear door trim. <Ref. to EI-36, RE-
MOVAL, Rear Door Trim.>
CAUTION:
Do not use excessive force to remove the door
panel. This will deform it.
2) Remove the sealing cover. <Ref. to EB-16, RE-
MOVAL, Rear Sealing Cover.>
3) Remove the rear inner remote. <Ref. to SL-26,
REMOVAL, Rear Inner Remote.>
4) Remove the rear door latch assembly. <Ref. to
SL-28, REMOVAL, Rear Door Latch Assembly.>
5) Remove two bolts, and then remove the rear
outer handle.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the outer handle works properly after in-
stallation.
C: INSPECTION
1) Make sure the resinous lever is not deformed,
damaged or cracked.
2) Make sure the resinous lever operate smoothly.
SL-00013

SL-28
SECURITY AND LOCK
Rear Door Latch Assembly
10.Rear Door Latch Assembly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear door trim. <Ref. to EI-36, RE-
MOVAL, Rear Door Trim.>
3) Remove the sealing cover. <Ref. to EB-16, RE-
MOVAL, Rear Sealing Cover.>
4) Remove the rear inner remote. <Ref. to SL-26,
REMOVAL, Rear Inner Remote.>
5) Remove the three screws and bolt.
6) Remove the rear door latch assembly, and then
disconnect the connector.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Make sure the cable is not deformed.
2) Make sure the lever and cable work smoothly.
SL-00014

SL-29
SECURITY AND LOCK
Rear Door Lock Actuator
11.Rear Door Lock Actuator
A: REMOVAL
1) Remove the rear door latch assembly. <Ref. to
SL-28, REMOVAL, Rear Door Latch Assembly.>
2) Loosen the two screws to remove rear door lock
actuator.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the lock works properly after installation.
C: INSPECTION
1) Disconnect the door lock actuator harness con-
nector.
2) Connect the battery to door lock actuator termi-
nals.
If NG, replace the door lock actuator.
1. Without Double Lock:
2. With double lock:DOOR ACTUATOR RH:
DOOR ACTUATOR LH:
Terminal No. Actuator operation
No. 2 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 2 (–) Locked → Unlocked
SL-00015
1 2
3
4
SL-00058
1 2
3
4 5 6
SL-00059
Terminal No. Actuator operation
No. 1 (+) and No. 4 (–) Unlocked → Locked
No. 4 (+) and No. 1 (–) Locked → Unlocked
No. 6 (+) and No. 3 (–) Double lock released →
Double lock set
No. 3 (+) and No. 6 (–) Double lock set → Double
lock released
Terminal No. Actuator operation
No. 6 (+) and No. 3 (–) Unlocked → Locked
No. 3 (+) and No. 6 (–) Locked → Unlocked
No. 1 (+) and No. 4 (–) Double lock released →
Double lock set
No. 4 (+) and No. 1 (–) Double lock set → Double
lock released

SL-30
SECURITY AND LOCK
Rear Gate Outer Handle
12.Rear Gate Outer Handle
A: REMOVAL
1) Remove the rear gate trim. <Ref. to EI-48, RE-
MOVAL, Rear Gate Trim.>
2) Remove the rear wiper motor assembly.
<Ref. to WW-17, REMOVAL, Rear Wiper Motor.>
3) Remove the rear finisher.
4) Remove the cable, and then remove two nuts.
5) Remove the rear gate outer handle.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Make sure the outer handle works properly after in-
stallation.
C: INSPECTION
1) Inspect the cable for deformation.
2) Make sure the lever and cable move smoothly.
SL-00016