SUBARU TRIBECA 2009 1.G Service Workshop Manual

FU(H6DO)-40
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
9) Install the service hole cover of fuel pump.
(1) Push on the grommet to install it to the sec-
ond hole cover.
(2) Tighten the bolt.
(3) Connect the connector.
10) Install the second seat. <Ref. to SE-12, IN-
STALLATION, Second-row Seats.>
11) Install the fuse of fuel pump to main fuse box.
12) Connect the battery ground cable to the bat-
tery.
C: INSPECTION
1) Check that the fuel tank does not have holes,
cracks or is damaged in any other way.
2) Make sure that the fuel pipe and fuel hose are
not cracked and that the connections are tight.
(A) Bolt
(B) Grommet
(C) Connector
FU-02661(A)
(A)
(B)(C)

FU(H6DO)-41
Fuel Filler Pipe
FUEL INJECTION (FUEL SYSTEMS)
23.Fuel Filler Pipe
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Disconnect the ground cable from battery.
2) Open the fuel filler flap lid, and remove the filler
cap.
3) Remove the screws which secure the gasket.
4) Lift-up the vehicle.
5) Remove the rear wheel RH.
6) Drain fuel from fuel tank. <Ref. to FU(H6DO)-37,
DRAINING FUEL, PROCEDURE, Fuel.>
7) Remove the mud guard. <Ref. to EI-19, RE-
MOVAL, Mud Guard.>
8) Remove the rear suspension assembly. <Ref. to
RS-16, REMOVAL, Rear Sub Frame.>
9) Disconnect the fuel filler hose.
10) Remove the bolts which hold fuel filler pipe
bracket on the body.
11) Remove the fuel filler pipe to the underside of
the vehicle.
B: INSTALLATION
1) Open the fuel filler flap lid.
2) Set the fuel saucer (A) with rubber packing (C),
and insert the fuel filler pipe into hole from the inner
side of apron.
3) Align the holes in fuel filler pipe neck and set the
cup (B), and tighten the nuts.
NOTE:
If the edges of rubber packing are folded toward in-
side, straighten it with a flat tip screwdriver.
4) Correctly insert the fuel filler hose to specified
position, and then tighten the clamp.
FU-00095
FU-00096
FU-02668
FU-02667
FU-02766
(A)
(C)
(B)
FU-02668

FU(H6DO)-42
Fuel Filler Pipe
FUEL INJECTION (FUEL SYSTEMS)
5) Tighten the bolts which hold fuel filler pipe brack-
et on the body.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.5 ft-lb)
6) Install the rear suspension assembly. <Ref. to
RS-16, INSTALLATION, Rear Sub Frame.>
7) Install the mud guard. <Ref. to EI-19, INSTAL-
LATION, Mud Guard.>
8) Install the rear wheel RH.
9) Lower the vehicle.
10) Connect the battery ground cable to the bat-
tery.
FU-02667
FU-00096

FU(H6DO)-43
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
24.Fuel Pump
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
Fuel pump assembly consists of fuel pump and fuel
level sensor.
1) Release the fuel pressure. <Ref. to FU(H6DO)-
37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
2) Drain fuel. <Ref. to FU(H6DO)-37, DRAINING
FUEL, PROCEDURE, Fuel.>
3) Remove the second seat. <Ref. to SE-12, RE-
MOVAL, Second-row Seats.>
4) Remove the service hole cover.
5) Disconnect the connector from fuel pump.
6) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. <Ref. to FU(H6DO)-48, REMOVAL,
Fuel Delivery, Return and Evaporation Lines.>
7) Remove the nuts which install fuel pump assem-
bly onto fuel tank.
8) Remove the fuel pump assembly from the fuel
tank.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts to the specified torque in the or-
der as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
FU-02681
FU-02669
(A) Delivery hose
(B) Jet pump hose
FU-02670(A)
(B)
FU-01141
1
2
3
4
56
7
8

FU(H6DO)-44
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
C: INSPECTION
Connect the lead harness to the connector terminal
of fuel pump, and apply the battery power supply to
check whether the pump operates.
WARNING:
•Wipe off fuel completely.
•Keep the battery as far apart from fuel pump
as possible.
•Be sure to turn the battery supply to ON and
OFF on the battery side.
•Do not run the fuel pump for a long time un-
der non-load condition.
FU-01330
246
135

FU(H6DO)-45
Fuel Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
25.Fuel Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
The fuel level sensor is built in fuel pump assembly.
1) Remove the fuel pump assembly. <Ref. to
FU(H6DO)-43, REMOVAL, Fuel Pump.>
2) Disconnect the connector from fuel pump brack-
et.
3) Remove the fuel temperature sensor.
4) Remove the fuel level sensor.
B: INSTALLATION
Install in the reverse order of removal.
(A) Connector
(B) Fuel temperature sensor
(C) Fuel level sensor

FU(H6DO)-46
Fuel Sub Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Drain fuel. <Ref. to FU(H6DO)-37, DRAINING
FUEL, PROCEDURE, Fuel.>
2) Remove the second seat. <Ref. to SE-12, RE-
MOVAL, Second-row Seats.>
3) Remove the service hole cover.
4) Disconnect the connector from the fuel sub level
sensor.
5) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. <Ref. to FU(H6DO)-48, REMOVAL,
Fuel Delivery, Return and Evaporation Lines.>
6) Remove the nuts and bolts which install fuel sub
level sensor on fuel tank.
7) Remove the fuel sub level sensor.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts and bolts to the specified
torque in the order as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
(A) Jet pump hose
(B) Delivery hose
FU-02662
FU-02672
FU-02673(B)
(A)
FU-01145
1
6
5
2
4
3
FU-02674

FU(H6DO)-47
Fuel Filter
FUEL INJECTION (FUEL SYSTEMS)
27.Fuel Filter
A: SPECIFICATION
Fuel filter forms a single unit with fuel pump.
Refer to “Fuel Pump” for removal and installation.
<Ref. to FU(H6DO)-43, REMOVAL, Fuel Pump.>
<Ref. to FU(H6DO)-43, INSTALLATION, Fuel
Pump.>

FU(H6DO)-48
Fuel Delivery, Return and Evaporation Lines
FUEL INJECTION (FUEL SYSTEMS)
28.Fuel Delivery, Return and Evaporation Lines
A: REMOVAL
1) Set the vehicle on a lift.
2) Release the fuel pressure. <Ref. to FU(H6DO)-37, RELEASING OF FUEL PRESSURE, PROCEDURE,
Fuel.>
3) Open the fuel filler flap lid, and remove the fuel filler cap.
4) Remove the floor mat. <Ref. to EI-47, REMOVAL, Floor Mat.>
5) Disconnect the fuel delivery pipe and hose and the evaporation pipe and hose.
6) In the engine compartment, disconnect the fuel
delivery hoses and evaporation hose.
(1) Disconnect the quick connector of the fuel
delivery line by pushing the ST in the direction
of the arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clip, and disconnect the evapo-
ration hose from the pipe.
WARNING:
•Be careful not to spill fuel.
•Catch the fuel from hoses using a container
or cloth.
7) Lift-up the vehicle.
8) Remove the fuel tank. <Ref. to FU(H6DO)-38,
REMOVAL, Fuel Tank.>
FU-02675

FU(H6DO)-49
Fuel Delivery, Return and Evaporation Lines
FUEL INJECTION (FUEL SYSTEMS)
9) Separate the quick connector of fuel line.
(1) Clean the pipe and connector, if they are
covered with dust.
(2) To prevent from damaging or entering for-
eign matter, wrap the pipes and connectors with
plastic bag etc.
(3) Hold the connector (A) and push the retainer
(B) down.
(4) Pull out the connector (A) from the retainer
(B).
CAUTION:
Always use a new retainer except in use of en-
gine compartment.
B: INSTALLATION
1) Connect the quick connector on fuel line.
CAUTION:
•Always use a new retainer except in use of
engine compartment.
•Make sure that the connected portion is not
damaged or has dust. If necessary, clean seal
surface of pipe.
(1) Set the new retainer (B) to connector (A).
(2) Push the pipe into the connector completely.
(A) Connector
(B) Retainer
(C) Pipe
FU-01333
FU-00124
( A )
( B )
( C )
(A) Seal surface
(B) Pipe
(A) Connector
(B) Retainer
(C) Pipe
FU-00125
( A )
( B )
FU-00126
( A )
( B )
( C )