TOYOTA AVALON 2001 Service Repair Manual
Page 391 of 1897
H121913 Clips
BO2PW-01
H11898
- BODYINSTRUMENT PANEL
BO-95
1880 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE NO. 1 INSTRUMENT PANEL
(a) Remove the 3 screws.
(b) Using a screwdriver, remove the No.1 instrument panel.
HINT:
Tape the screwdriver tip before use.
2. REMOVE SIDE DEFROSTER NOZZLES
3. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH
4. REMOVE NO. 1 INSTRUMENT PANEL PINS
5. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT
6. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT
7. REMOVE DEFROSTER NOZZLE
8. REMOVE NO. 5 HEATER TO REGISTER DUCT
9. REMOVE NO. 4 HEATER TO REGISTER DUCT
10. REMOVE METER HOOD SET BRACKETS
11. REMOVE CENTER BRACKET
12. REMOVE INSTRUMENT PANEL WIRE HARNESS
13. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY
Remove the 6 nuts and front passenger airbag assembly as
shown in the illustration.
CAUTION:
Do not store the front passenger airbag assembly
with the airbag deployment side facing down.
Never disassemble the front passenger airbag as-
sembly.
NOTICE:
When removing the front passenger airbag assembly, take
care not to damage the wire harness.
14. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD
15. REMOVE NO. 3 REGISTER
Page 392 of 1897
BO2PY-01
- BODYINSTRUMENT PANEL
BO-97
1882 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
Installation is in the reverse order of removal (See page BO-90).
Page 393 of 1897
BO2PX-01
BO-96
- BODYINSTRUMENT PANEL
1881 Author: Date:
2001 AVALON (RM808U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-95).
Page 394 of 1897
BO2PV-01
H12176
2 Clips
H121774 Clips
H12178
4 Clips
H12181
BO-90
- BODYINSTRUMENT PANEL
1875 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE FRONT SEATS
(See page BO-105 or BO-1 12)
2. REMOVE FRONT DOOR WEATHERSTRIPS
3. REMOVE FRONT PILLAR GARNISHES
4. REMOVE STEERING WHEEL PAD
(See page SR-12)
5. REMOVE COLUMN COVERS
6. REMOVE LOWER FINISH PANEL
Using a screwdriver, remove the lower finish panel.
HINT:
Tape the screwdriver tip before use.
7. REMOVE NO. 1 LOWER PANEL
(a) Remove the 2 screws and hood lock release lever.
(b) Using a screwdriver, remove the No. 1 lower panel.
HINT:
Tape the screwdriver tip before use.
8. REMOVE LH LOWER INSERT
9. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the 2 clips and heater to register duct.
10. REMOVE NO. 1 REGISTER
Using a screwdriver, remove the No. 1 register, then disconnect
the connectors.
HINT:
Tape the screwdriver tip before use.
11. REMOVE STEERING COLUMN
(See page SR-12)
12. REMOVE NO. 2 UNDER COVER
13. DISCONNECT AIRBAG CONNECTOR
(a) Using a screwdriver, pry out the glove compartment door
finish plate inside the lower panel.
HINT:
Tape the screwdriver tip before use.
(b) Remove the connector from the the glove compartment
door finish plate.
(c) Disconnect the airbag connector.
Page 395 of 1897
H12179
2 Clips
H12180
3 Clips
H121822 Clips
H121836 Clips
- BODYINSTRUMENT PANEL
BO-91
1876 Author: Date:
2001 AVALON (RM808U)
NOTICE:
When disconnecting the airbag connector, take care not to
damage the airbag wire harness.
14. REMOVE LOWER PANEL
(a) Remove the 5 screws.
(b) Using a screwdriver, remove the lower panel, then discon-
nect the connector.
HINT:
Tape the screwdriver tip before use.
15. REMOVE LH REGISTER
Using a screwdriver, remove the LH register, then disconnect
the connector.
HINT:
Tape the screwdriver tip before use.
16. Floor shift:
REMOVE UPPER REAR CONSOLE PANEL
Using a screwdriver, remove the upper rear console panel.
HINT:
Tape the screwdriver tip before use.
17. Floor shift:
REMOVE FRONT ASH RECEPTACLE
HINT:
Do not pull the front ash receptacle door when removing the
front ash receptacle.
18. Floor shift:
REMOVE UPPER CONSOLE PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the upper console panel.
HINT:
Tape the screwdriver tip before use.
Page 396 of 1897
H12700
H12184
4 Clips
H121852 Clips BO-92
- BODYINSTRUMENT PANEL
1877 Author: Date:
2001 AVALON (RM808U)
19. Floor shift:
REMOVE CUP HOLDER
20. Floor shift:
REMOVE REAR CONSOLE BOX
(a) Remove the console box plate.
(b) Remove the 2 screws, 3 bolts and rear console box, then
disconnect the connector.
21. Floor shift:
REMOVE CONSOLE BOX HOLE COVER
Using a screwdriver, remove the console box hole cover.
HINT:
Tape the screwdriver tip before use.
22. Floor shift:
REMOVE RADIO ASSEMBLY WITH HEATER CON-
TROL ASSEMBLY
(a) Except TAIWAN:
Remove the 4 bolts and radio assembly with heater con-
trol assembly, then disconnect the connectors.
(b) TAIWAN:
Using a screwdriver, remove the center cluster finish pan-
el.
HINT:
Tape the screwdriver tip before use.
(c) TAIWAN:
Remove the 4 bolts and opening covers with heater con-
trol assembly, then disconnect the connectors.
23. Floor shift:
REMOVE FRONT CONSOLE BOX
(a) Remove the 6 screws.
(b) Using a screwdriver, remove the front console box.
HINT:
Tape the screwdriver tip before use.
Page 397 of 1897
H12186
2 Clips
H12187
4 Clips
H12188
2 Clips
H12189
- BODYINSTRUMENT PANEL
BO-93
1878 Author: Date:
2001 AVALON (RM808U)
24. Column shift:
REMOVE LOWER COVER
Using a screwdriver, remove the lower cover.
HINT:
Tape the screwdriver tip before use.
25. Column shift:
REMOVE FINISH PANEL
(a) Remove the 4 screws and 2 clips.
(b) Using a screwdriver, remove the finish panel, then discon-
nect the connector.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 4 screws and front ash receptacle.
26. Column shift:
REMOVE RADIO ASSEMBLY WITH HEATER CON-
TROL ASSEMBLY
Remove the 4 bolts and radio assembly with heater control as-
sembly.
27. REMOVE SPEAKER OPENING COVER ASSEMBLY
(a) Using a screwdriver, remove the speaker opening cover
assembly, then disconnect the connector.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
28. REMOVE UPPER CLUSTER FINISH PANEL
Using a screwdriver, remove the upper cluster finish panel.
HINT:
Tape the screwdriver tip before use.
Page 398 of 1897
H121907 Clips
H12192
2 Clips
H12193
BO-94
- BODYINSTRUMENT PANEL
1879 Author: Date:
2001 AVALON (RM808U)
29. REMOVE LOWER CLUSTER FINISH PANEL
Using a screwdriver, remove the lower cluster finish panel.
HINT:
Tape the screwdriver tip before use.
30. REMOVE CLUSTER FINISH PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the cluster finish panel.
HINT:
Tape the screwdriver tip before use.
31. REMOVE END FINISH PANEL
32. REMOVE MULTI INFORMATION DISPLAY
33. REMOVE COMBINATION METER
34. REMOVE INSTRUMENT PANEL SAFETY PAD
(a) Remove the 2 bolts from the passenger airbag assembly.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(b) Remove the 6 bolts and nut.
(c) Disconnect the connectors.
(d) Remove the bolts and ground terminals.
(e) Remove the instrument panel safety pad.
35. REMOVE INSTRUMENT PANEL TO COWL BRACE
36. RE MO V E NO . 2 INS TRUME NT PANE L TO CO WL
BRACE
37. REMOVE NO. 1 HEATER TO REGISTER DUCT
38. REMOVE INSTRUMENT PANEL REINFORCEMENT
Page 399 of 1897
BO2OZ-01
H10388
H12121
2 Clips
Clip
N01422
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO-35
1820 Author: Date:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Using a clip remover, remove the 15 clips and luggage
compartment door cover.
(b) For forward/rearward and left/right adjustment loosen the
bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) For vertical adjustment of the front end of the door, in-
crease or decrease the number of washers between the
hinge and the door.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
2. ADJUST DOOR LOCK STRIKER
(a) Remove the LH and RH rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the bolts to adjust.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Page 400 of 1897
BO2OW-02
H15908
Rear SeatbackRear Seat Cushion
Upper Back Silencer
w/ Speaker:
High-mounted Stop Light
Luggage Compartment Door
Luggage Compartment
Weatherstrip
Luggage Compartment
Door Hinge Arm
w/o Speaker:
High-mounted
Stop Light
Rear Seat Belt Bezel
Rear Seat Belt Bezel
LH Roof Side
Inner Garnish
CRS Tether Anchor
Bracket Cover
Package Tray Trim
RH Roof Side Inner GarnishPin
Torsion Bar
Torsion Bar Clamp
RH Inner Luggage
Compartment Trim CoverFront LH Luggage Compartment
Trim Cover
LH Inner Luggage
Compartment Trim Cover
Front Luggage
Compartment
Trim Cover
Luggage Compartment Side Tray
Luggage Compartment
Floor Mat
Luggage Compartment
Side Cover
Luggage Compartment Door
Cover
No. 1 Luggage Compartment
Trim Hook
RH Rear Floor
Finish Side Plate
Rear Floor
Finish Plate
No. 1 Luggage
Compartment Trim Hook
Spare Wheel Cover Clamp
Luggage Compartment
Door Lock Cylinder
Rear Combination
Light
Spare Wheel CoverLH Rear Floor
Finish Side Platex4
x3
Backup Light
Rear Combination Light
Luggage Compartment Door Striker
Backup
Light
x3x4
Luggage Compartment Door LockLicense Plate Light
N´m (kgf´cm, ft´lbf) : Specified torque
7.8 (80, 69 in.´lbf)
7.8 (80, 69 in.´lbf)
Luggage
Compartment
Outside
Garnish
41 (420, 30)
41 (420, 30)
No. 1 Upper Back Panel Hole Cover
Room Partition
Reinforcement
Door Inside
Handle Bezel
5.4 (55, 48 in.´lbf)
Luggage Door Lock
Opener Assembly
5.4 (55, 48 in.´lbf)
BO-30
- BODYLUGGAGE COMPARTMENT DOOR AND HINGE
1815 Author: Date:
2001 AVALON (RM808U)
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS