TOYOTA CAMRY 1999 Service Repair Manual

Page 861 of 4592

BO0L6±01
H01733
Door LockRear Door Upper
Moulding
Door Belt Moulding
Door Glass
Outside handle
Door Glass Run
Door Lock
Door Lock Striker
Rear Side Frame
Rear Door WeatherstripWindow Regulator
Inside Handle BezelInside HandleWindow
Regulator
Motor Child Protector
Lock Lever Cover
Snap Ring
Regulator
Handle Plate Door Trim Service Hole Cover Power Window
Switch Cover Door HingeDoor Hinge
Door Check w/o Power Door
Lock:
w/o Power Window:
: Specified torque
N´m (kgf´cm, ft´lbf)
3.5 (35, 31 in.´lbf)
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
23 (230, 17)
7.0 (70, 61 in.´lbf)
Door Lock Control Link
Door Lock Remote
Control Link
5.0 (50, 43 in.´lbf)
8.0 (80, 71 in.´lbf)
26 (260, 19)
8.0 (80, 71 in.´lbf)
30 (300, 22)
26 (260, 19)
± BODYREAR DOOR
BO±17
2365 Author: Date:
REAR DOOR
COMPONENTS

Page 862 of 4592

H01738
BO0L8±01
N20968
N210076 Clips
N20969
BO±18
± BODYREAR DOOR
2366 Author: Date:
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
HINT:
At the time of reassembly, please refer to the following item.
With the door window fully closed, install the plate and the regu-
lator handle with the snap ring.
2. w/ Power Window:
REMOVE POWER WINDOW SWITCH
Using a screwdriver, pry out the switch, then disconnect the
connector.
HINT:
Tape the screwdriver tip before use.
3. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, pry open the screw cover and re-
move the screw.
HINT:
Tape the screwdriver tip before use.
(b) Using a screwdriver, pry out the bezel.
HINT:
Tape the screwdriver tip before using. Use the screwdriver to re-
lease the bezel from the top and bottom protrusions on the han-
dle assembly as shown.
4. REMOVE DOOR TRIM
HINT:
Tape a screwdriver tip before use.
(a) Using the screwdriver, remove the 2 screw caps.
(b) Remove the inside cover.
(c) Remove the 2 screws and clip.
(d) Insert the screwdriver between the door and door trim to
pry out.
(e) Pull the trim upward to remove it, then disconnect the con-
nector.
5. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and pull the handle forward.
Torque: 3.5 N´m (35 kgf´cm, 31 in.´lbf)
(b) Remove the link from the clamp.
(c) Remove the inside handle from the ends of the 2 links.
6. REMOVE SERVICE HOLE COVER
Remove the grommet, then remove the service hole cover.

Page 863 of 4592

N20974
(b)(b)
(a)
N21008
Clip
H01743
: 7 rivets
: clips
: clips
: clips
± BODYREAR DOOR
BO±19
2367 Author: Date:
7. REMOVE DOOR GLASS AND RUN
(a) Remove the bolt and nut holding the rear side frame to the
door.
(b) Remove the 2 bolts holding the door glass to the window
regulator.
Torque: 8.0 N´m (80 kgf´cm, 71 in.´lbf)
(c) Remove the rear side frame and the rear section of the
door glass run.
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
HINT:
Pull the door glass run upward.
(d) Remove the door glass.
(e) Remove the entire door glass run.
HINT:
Pull the door glass run upward.
8. REMOVE REAR DOOR BELT MOULDING
Pry the rearward end of the rear door belt moulding from the
door and remove the moulding.
9. REMOVE REAR DOOR UPPER MOULDING
(a) Using a drill, cut the flange portion of the 5 rivets.
HINT:
Use 5 new rivets.
(b) Insert a screwdriver between the door and the rear door
upper moulding and pry it off.

Page 864 of 4592

H01744
w/ Power Window:
w/o Power Window:
N20975
(b)
(b)(a )
H01746
w/o Power Door Lock
w/ Power Door Lock BO±20
± BODYREAR DOOR
2368 Author: Date:
10. REMOVE WINDOW REGULATOR ASSEMBLY
Remove the bolts and window regulator assembly.
Torque: 5.5 N´m (55 kgf´cm,49 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator rollers.
11. w/ Power Window:
REMOVE MOTOR FROM WINDOW REGULATOR
Remove the 3 screws and motor.
12. REMOVE REAR DOOR LOCK CHILD PROTECTION
COVER
Using a screwdriver, pry out the cover.
HINT:
Tape the screwdriver tip before use.
13. REMOVE DOOR LOCK
(a) Remove the clip.
(b) Disconnect the 2 links from the door lock and remove the
2 links.
(c) Disconnect the link from the outside handle.
(d) Remove the 3 screws.
Torque: 5.0 N´m (50 kgf´cm, 43 in.´lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(e) w/ Power Door Lock:
Disconnect the connector.
(f) Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the door lock.
14. REMOVE OUTSIDE HANDLE
Torque: 7.0 N´m (70 kgf´cm, 61 in.´lbf)

Page 865 of 4592

BO0L7±01
N21006
3 Clips
2 Clips
N20972
N20973
BO2556
± BODYREAR DOOR
BO±21
2369 Author: Date:
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTION
(a) Remove the front part of the rear seat side garnish.
(b) Remove the rear part of the front door inside scuff plate.
(c) Remove the center pillar lower garnish.
HINT:
Pull both sides of the top and bottom part of the garnish out-
ward, then pull out to remove the garnish.
(d) Loosen the body side hinge nuts to adjust.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
(e) Install center pillar lower garnish.
(f) Install front door inside scuff plate.
(g) Install rear seat side garnish.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute a bolt with washer for the centering bolt.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

Page 866 of 4592

BO0L9±01
BO±22
± BODYREAR DOOR
2370 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±18).

Page 867 of 4592

BO0LA±01
H01758
Outside Rear View Mirror
Cover
Door Trim
N´m (kgf´cm, ft´lbf) : Specified Torque
5.5 (55, 49 in.´lbf)
± BODYOUTSIDE REAR VIEW MIRROR
BO±23
2371 Author: Date:
OUTSIDE REAR VIEW MIRROR
COMPONENTS

Page 868 of 4592

H01759
UTA: IMI:
TOKAIRIKA:
Mirror
Mirror Shell
Gasket
Mirror w/case
Wire Retainer
Mirror w/case
Clip X4
BO0LB±01
H01760
Mirror w/caseGasket
Mirror HousingWire Retainer
H01761
Pivot Mirror Housing Forward
H01762
Mirror
Glass
Terminals
Mirror CaseScraper BO±24
± BODYOUTSIDE REAR VIEW MIRROR
2372 Author: Date:
DISASSEMBLY
1. IDENTIFY OUTSIDE REAR VIEW MIRROR
(a) w/ Power Rear View Mirror:
UTA:
The mirror moves smoothly when pressing the end of the
mirror inward.
(b) w/ Power Rear View Mirror:
IMI:
The mirror stutters when pressing the end of the mirror in-
ward.
(c) w/ Power Rear View Mirror:
TOKAIRIKA:
Equipped only on vehicles manufactured by TMC.
(d) w/o Power Rear View Mirror:
Mirrors manufactured by IMI
2. UTA:
DISASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the battery.
(b) Press the inboard end of the mirror inward to access the
rear of the mirror w/case assembly.
(c) Unlatch both ends of the wire retainer, then remove the
mirror parts from the mirror housing.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.
3. IMI:
DISASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/Heated Mirrors:
Disconnect the battery.
(b) Protect the door surface.
(c) Pivot the mirror housing to the forward position.
(d) Insert a scraper between the mirror and the case to re-
move the mirror.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.

Page 869 of 4592

H01763
Mirror
Housing
Shop Towel
± BODYOUTSIDE REAR VIEW MIRROR
BO±25
2373 Author: Date:
4. TOKAIRIKA:
DISASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the battery.
(b) Slide a shop towel between the mirror and the mirror
housing as shown.
(c) Pull the ends of the shop towel upward to disconnect the
mirror from the housing.
(d) Pull the mirror upward and disconnect it.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.

Page 870 of 4592

H01764
Gasket
Mirror w/case
Mirror HousingWire Retainer
BO0LC±01
H01765
50±60 mm
H01766
Glass
Case
Edge
H01767
Claw BClaw A BO±26
± BODYOUTSIDE REAR VIEW MIRROR
2374 Author: Date:
REASSEMBLY
1. UTA:
ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/Heated Mirrors:
Connect the heater wires.
(b) Install the wire retainer onto the mirror w/case assembly,
then press the mirror firmly into place to engage the 6 lugs
of the wire retainer.
NOTICE:
Pull the mirror edges to confirm the wire retainer lugs com-
pletely engage with the mirror housing.
(c) Reconnect the battery, then operate the mirror to its full
stop position.
2. IMI:
ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) From a distance of 50±60 mm, use a heat gun or hair dry-
er to heat the edge of the mirror case until the mirror case
becomes soft.
CAUTION:
Use extreme caution when using a heat gun or hair dryer.
Holding it too close can melt the mirror case.
(b) w/ Heated Mirrors:
Connect the heater wires.
(c) Before the the case cools down, position and snap the
new mirror glass into the case.
NOTICE:
Verify the glass case edge completely surrounds the mirror
glass.
(d) Allow the case to cool down before moving the mirror
back to its operating position.
(e) Recheck the fit between the glass and the case.
(f) Reconnect the battery, then operate the mirror to its full
stop position.
3. TOKAIRIKA:
ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/ Heated Mirrors:
Connect the heater wires.
(b) Connect the claws (A) and install the mirror into the mirror
housing.
(c) Push the mirror inward to connect the claws (B) onto the
mirror housing.
(d) Reconnect the battery, then operate the mirror to its full
stop position.

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