TOYOTA CAMRY 1999 Service Repair Manual

BO0M4±01
N21523
N21421
N21424
N21526
N21525
± BODYSLIDING ROOF (TMC Made)
BO±57
2405 Author: Date:
DISASSEMBLY
1. REMOVE SLIDING ROOF PANEL STOPPER
Remove the 2 screws and 2 stoppers.
2. REMOVE SUNSHADE TRIM
3. REMOVE REAR ROOF DRIP CHANNEL
Remove the rear roof drip channel as shown in the illustration.
4. REMOVE REAR FRAME
Remove the 4 screws and rear frame.
5. REMOVE DRIVE CABLE
(a) Remove the screw and guide rail stopper.
(b) Slide the drive cable rearward, then remove it.
HINT:
At the time of reassembly, please refer to the following items.

Adjust the drive cable to a closed and tilted down position.

Slide the cable forward or backward to align the 2 marks
as shown.

Slide the cable to the forefront with your hand.
6. REMOVE ROOF WINDOW DEFLECTOR PANEL

N21420
N21522
BO±58
± BODYSLIDING ROOF (TMC Made)
2406 Author: Date:
7. REMOVE GUIDE BLOCK
Remove the 2 screws and guide block.
8. REMOVE SLIDING ROOF HOUSING
Remove the 6 screws and sliding roof housing.

BO0M5±01
N21422
Z04207
BO3396
N21525
± BODYSLIDING ROOF (TMC Made)
BO±59
2407 Author: Date:
ADJUSTMENT
1. REMOVE SIDE GARNISH
Before making adjustments, using a screwdriver, remove the
side garnishes.
HINT:

Tape the screwdriver tip before use.

After adjustment, reinstall the side garnishes.
2. TO ADJUST FORWARD OR REARWARD
(a) Using a torx wrench, loosening the sliding roof glass
installation screws.
(b) Adjust the sliding roof glass forward and rearward.
3. TO ADJUST CLEARANCE
(Difference in left and right clearance)
(a) When the front or rear alignment is not correct, remove
the drive gear and sliding roof glass, then adjust the drive
rail.
NOTICE:
Remove the drive gear with sliding roof is full closed.
(b) Adjust by slide the cable forward or rearward to align the
2 marks as shown.
(c) Install the drive gear and sliding roof glass.

BO0M6±01
BO±60
± BODYSLIDING ROOF (TMC Made)
2408 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO±57).

BO0M7±01
± BODYSLIDING ROOF (TMC Made)
BO±61
2409 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page BO±55).

H01814
BO0LU±01
H01815
Glass Panel Level Difference ± 1.5 mm
Roof Panel
Weatherstrip
H01816
BO±62
± BODYSLIDING ROOF (TMMK Made)
2410 Author: Date:
SLIDING ROOF (TMMK Made)
ON±VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approximately 6 sec.
(b) Check for abnormal noise or binding during operation.
(c) Check for water leakage with the sliding roof fully closed.
(d) Check the alignment between the sliding roof weather-
strip and the roof panel.
All sides:
0 ± 1.5 mm (0 ± 0.059 in.)
HINT:
At the time of installation, please refer to the following item.
To align the glass to the roof surface, loosen the 4 screws, then
adjust and retighten.
If the sliding roof does not operate:
(e) Remove the map light assembly.
(f) Manually operate the sliding roof by inserting a hex
wrench into the motor to turn the drive shaft.

BO0LV±01
H01812
Sliding Roof
Sliding Roof Glass
Sunroof Opening Trim
Headliner Assembly
Room Light
Map Light Assembly
± BODYSLIDING ROOF (TMMK Made)
BO±63
2411 Author: Date:
COMPONENTS

H01813
Wind deflector
Roof Drip Channel
RH Lift Arm and Cable
AssemblyDeflector Spring
Sunshade Trim RH Roof Drip Channel
Guide
LH Roof Drip Channel
Guide
Drain Cap
Drive Rail AssemblyLH Lift Arm and Cable
Assembly
5.5 (55, 49 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified torque BO±64
± BODYSLIDING ROOF (TMMK Made)
2412 Author: Date:

BO0LW±01
H01824
H01825
± BODYSLIDING ROOF (TMMK Made)
BO±65
2413 Author: Date:
REMOVAL
1. REMOVE ROOF HEADLINING
(See page BO±83)
2. REMOVE SIDE GARNISHES
HINT:
At the time of installation, please refer to the following item.
Soak the garnishes in water to soften them before assembly.
3. REMOVE GLASS PANEL ASSEMBLY
(a) Remove the 4 glass panel adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.
4. REMOVE SLIDING ROOF ASSEMBLY
(a) Remove the 4 drain hoses from the sliding roof assembly.
(b) Remove the 8 bolts and 4 brackets.
Torque: 5.5 N´m (55 kgf´cm, 49 in.´lbf)
(c) Remove the 6 nuts and the sliding roof assembly.

BO0LX±01
H01826
H01827
H01828
H01829
BO±66
± BODYSLIDING ROOF (TMMK Made)
2414 Author: Date:
DISASSEMBLY
1. REMOVE SLIDING ROOF HOUSING DRAIN CAP
Pull the drain cap rearward to remove it.
HINT:
At the time of reassembly, please refer to the following item.
Apply seal packing to the drain cap.
Seal packing:
Part No.1 08826 ± 00090 or equivalent
2. REMOVE REAR ROOF DRIP CHANNEL
Unclip the roof drip channel from the roof drip channel guide.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the rear roof drip channel to the roof drip channel guide
hook.
3. REMOVE SUNSHADE TRIM
4. REMOVE LH AND RH ROOF DRIP CHANNEL GUIDE
(a) Using a screwdriver, remove the guide from the lift arm as-
sembly.
HINT:
Tape the screwdriver tip before using.
(b) Slide the guide out of the side rail.
5. REMOVE DRIVE GEAR ASSEMBLY
(a) Use a hex wrench to align the gear pointer with the hous-
ing pointer.
(b) Disconnect the harness connector.
(c) Remove the 3 screws and the drive gear assembly.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the drive gear assembly during reassembly.
(See page BO±68).