TOYOTA HIGHLANDER 2001 Service Repair Manual

BODY PANEL REPLACEMENT
F16774
POINT
1 Before temporarily installing the new parts, apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0.12 - 0.16 in.) in diameter.
2 Inspect the fitting of the front door, luggage compartment door and rear combination light, etc., before welding,
since this affects the appearance of the finish.
PART NAME
[A] Fuel Filler Opening Lid [B] Waterproof Rivets BP-38
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16775
BP-39

BODY PANEL REPLACEMENT
F16707
POINT
1 After removing the [A], [B] and [C], remove the quarter wheel housing outer panel.
PART NAME
[A] Roof Side Outer Reinforcement
[C] Quarter Wheel Housing Center Gusset
100 mm (3.94 in.) 150 mm (5.91 in.)[B] Roof Side Outer Panel
F16707A
REMOVAL BP-44
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): LH
REPLACEMENT
With the quarter panel removed.

BODY PANEL REPLACEMENT
F16708
BP-45
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16709
PART NAME
[A] Roof Side Outer Reinforcement
[C] Quarter Wheel Housing Center Gusset[B] Roof Side Outer Panel BP-46

BODY PANEL REPLACEMENT
F16710
POINT
1 After removing the [A], [B] and [C], remove the quarter wheel housing outer panel.
PATE NAME
[A] Roof Side Outer Reinforcement
[C] Quarter Wheel Housing Center Gusset
100 mm (3.94 in.) 150 mm (5.91 in.)[B] Roof Side Outer Panel
F16710A
REMOVALBP-47
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): RH
REPLACEMENT
With the quarter panel removed.

BODY PANEL REPLACEMENT
F16711
BP-48
INSTALLATION

Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)

Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.

After welding, apply the polyurethane foam to the corresponding parts.

After welding, apply body sealer and under-coating to the corresponding parts.

After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

BODY PANEL REPLACEMENT
F16712
PART NAME
[A] Roof Side Reinforcement
[C] Quarter Wheel Housing Center Gusset[B] Roof Side Outer PanelBP-49

viii
1DISPLAYº button
Push this button to display the Displayº
screen. 110. . . . . . . . . . . . . . . . . . . . . . . . . . .
2INFOº button
Push this button to display the Information
menuº screen. ii, 96, 101, 108, 109. . . . . .
3Zoom out switch
Touch this switch to reduce the map scale.
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4Markº switch
Touch this switch to register the cursor posi-
tion as a memory point. 6. . . . . . . . . . . . . . .
5Routeº switch
Touch this switch to change the route.
42, 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6Map Viewº switch
Touch this switch to obtain information re-
garding the route to the destination and infor-
mation about the POI (Points of Interest) on
map screen. 49, 51, 52. . . . . . . . . . . . . . . .
7OFFº switch
Touch this switch to obtain a broader view,
some of the switches on the screen are not
displayed. They reappear by touching the
ON
º switch. 89. . . . . . . . . . . . . . . . . . . . .
Your navigation system Ð
Ð Quick reference

ix
8Zoom in switch
Touch this switch to magnify the map scale.
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9Foot print map switch
Touch this switch to display the foot print
map and the building information. 58. . . . .
10MENUº button
Push this button to display the Menuº
screen. xii, 16, 61. . . . . . . . . . . . . . . . . . . . . .
11Screen configuration switch
Touch this switch to change the screen
mode. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12DESTº button
Push this button to display the Destinationº
screen. x, 20. . . . . . . . . . . . . . . . . . . . . . . . . .
13Distance and time to destination
Displays the distance and the estimated
travel time to the destination. 57. . . . . . . . .
14MAPº button
Push this button to repeat a voice guidance,
cancel one touch scroll, start guidance and
display the current position. 4, 5, 42. . . . .
15GPSº mark (Global Positioning
System)
Whenever your vehicle is receiving signals
from the GPS, this mark is displayed.
9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16Scale indicator
This figure indicates the map scale. 8. . . .
17North-up or heading-up symbol
This symbol indicates a map view with
north-up or heading-up. Touching this sym-
bol changes the map orientation. 9. . . . . . .