TOYOTA LAND CRUISER 1998 Factory Repair Manual

F04805
Bearing
W00088
Bearing
- STEERINGTILT STEERING COLUMN
SR-21
2230 Author
: Date
:
2004 LAND CRUISER (RM1071U)
11. INSPECT UPPER BEARING
(a) Check the bearing rotation condition and check for abnor-
mal noise.
If the bearing is worn or damaged, replace the column upper
tube.
(b) Coat the bearing with molybdenum disulfide lithium base
grease.
12. INSPECT LOWER BEARING
(a) Check the bearing rotation condition of the main shaft as-
sembly and check for abnormal noise.
If necessary, replace bearing.
(b) Coat the bearing with molybdenum disulfide lithium base
grease.

SR0M6-04
F04783
F04839
A
B
C
Matchmarks
SR-24
- STEERINGTILT STEERING COLUMN
2233 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL NO. 2 HOLE COVER
2. INSTALL HOSE CLAMP
3. INSTALL SLIDING YOKE
(a) Install the thrust stopper and sliding yoke to the steering
column assembly.
(b) Install and temporarily tighten the bolt A.
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 4 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Tighten the hose clamp.
(c) Connect the connectors.
5. INSTALL HOLE COVER
Install the hole cover with the 4 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
6. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
TO STEERING COLUMN ASSEMBLY
7. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the No. 2 intermediate shaft and
control valve shaft.
(b) Install the bolt C.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(c) Install the bolt B.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(d) Torque the bolt A.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
8. INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the screw.
9. INSTALL LH LOWER PANEL
Install the LH lower panel with the 4 bolts.
10. INSTALL LOWER NO. 1 PANEL
(a) Install the lower No. 1 panel with the screw.
(b) Connect the hood lock release lever and fuel lid release
lever with the 4 screws.
11. INSTALL CLUSTER FINISH PANEL
Install the cluster finish panel and connector.

F17248
Mark
- STEERINGTILT STEERING COLUMN
SR-25
2234 Author
: Date
:
2004 LAND CRUISER (RM1071U)
12. INSTALL COWL TRIM
Install the cowl trim with the clip.
13. INSTALL SCUFF PLATE
14. INSTALL SPIRAL CABLE (See page BE-31)
15. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Install the combination switch with the 3 screws.
(b) Connect the airbag connector.
(c) Tilt steering column:
Connect the 3 connectors.
(d) w/ Power tilt and power telescopic steering column:
Connect the 5 connectors.
16. INSTALL UPPER AND LOWER COLUMN COVERS
Install the upper and lower column covers with the 3 screws.
17. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it becomes
harder to turn the cable.
(c) Then rotate the cable clockwise about 2.5 turns to align
the mark.
HINT:
The cable will rotate about 2.5 turns to either left or right of the
center.
18. INSTALL STEERING WHEEL
(a) Align the matchmarks on the steering wheel and main
shaft.
(b) Install the steering wheel set nut.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(c) Connect the connector.
19. INSTALL STEERING WHEEL PAD
NOTICE:

Never use airbag parts from another vehicle. When
replacing parts, replace with new ones.

Make sure the wheel pad is installed to the specified
torque.

If the wheel pad has been dropped, or there are
cracks, dents or other defects in the case or connec-
tor, replace the wheel pad with a new one.

When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and are not
pinched between other parts.

F04780
Torx
ScrewScrew
Case SR-26
- STEERINGTILT STEERING COLUMN
2235 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(a) Connect the connector.
(b) Connect the airbag connector.
(c) Install the pad after confirming that the circumference
groove of the torx screw is caught on the screws case.
(d) Using a torx socket wrench, torque the 2 screws.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
(e) Install the steering wheel lower No. 2 and No. 3 covers.
20. CHECK STEERING WHEEL CENTER POINT

SR0RD-04
F04804
SST
F04800
Tilt Steering No.2 Shaft
F04798
SST
SR-22
- STEERINGTILT STEERING COLUMN
2231 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT PARTS INDICATED BY ARROWS WITH MOLYB-
DENUM DISULFIDE LITHIUM BASE GREASE (See
page SR-12)
2. INSTALL BUSHING
(a) Coat a new bushing with molybdenum disulfide lithium
base grease.
(b) Using SST and a hammer, tap in the bushing.
SST 09612-2201 1
3. INSTALL TILT STEERING PAWL
(a) Install a new pin to the pawl.
(b) Install the pawl to the column upper tube.
(c) Using a plastic hammer, tap in a new tilt steering No. 2
shaft.
NOTICE:
Tap the shaft completely into the steering column upper
tube.
4. INSTALL TURN SIGNAL BRACKET
Install the turn signal bracket with the 2 bolts.
5. INSTALL MAIN SHAFT ASSEMBLY
(a) Install the bearing thrust collar and compression spring to
the shaft.
(b) Install the shaft assembly to the column upper tube.
(c) Using SST, compress the compression spring.
SST 09950-4001 1 (09958-04011)
NOTICE:
Do not bend the universal joint of the shaft more than 20°.
(d) Using a snap ring expander, install a new snap ring to the
shaft.
6. INSTALL TILT LEVER RETAINER
7. INSTALL COLUMN UPPER TUBE WITH MAIN SHAFT
ASSEMBLY
(a) Install the column upper tube with the main shaft to the
column tube.
(b) Using a hexagon wrench, torque the 2 tilt steering bolts.
Torque: 20 N´m (210 kgf´cm, 15 ft´lbf)
(c) Check that the upper tube turns smoothly.
8. INSTALL TILT LEVER LINK

F04797
Spring Nut
Bushing
W03347
F04794
F04881
- STEERINGTILT STEERING COLUMN
SR-23
2232 Author
: Date
:
2004 LAND CRUISER (RM1071U)
9. INSTALL TILT LEVER
(a) Install the 2 bushings and tilt lever to the column upper
tube, as shown in the illustration.
(b) Install a new spring nut to the lever.
10. INSTALL 4 TENSION SPRINGS
HINT:
Install the springs with the tilt function at maximum tilt up.
11. INSTALL 2 ENERGY ABSORBING PLATES
(a) Install the 2 new energy absorbing guides and 2 new ab-
sorbing plates.
(b) Install the 2 new energy absorbing clips.
12. INSTALL COLUMN TUBE SUPPORT
Install the tube attachment with the bolt to the column tube sup-
port.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
13. INSTALL COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
(a) Install the column upper bracket and column upper clamp
with 2 new tapered-head bolts.
(b) Tighten the 2 new tapered-head bolts until the bolt heads
break off.
14. INSTALL TRANSPONDER KEY AMPLIFIER AS-
SEMBLY
15. INSTALL INTERMEDIATE SHAFT ASSEMBLY
(a) Install the thrust stopper and upper side No. 2 lower cover.
(b) Align the matchmarks on the intermediate shaft assembly
and main shaft assembly.
(c) Install the bolt.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
16. INSTALL NO. 2 LOWER COVER
Install the No. 2 lower cover with the 2 nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)

SR0M2-05
F03749
Torx
ScrewScrew
Case
F17241
Wrong
Airbag Connector
Correct
F04782
Matchmarks
SST SR-14
- STEERINGTILT STEERING COLUMN
2223 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE STEERING WHEEL PAD
NOTICE:
If the airbag connector is disconnected with the ignition
switch at ON or ACC, DTCs will be recorded.
(a) Place the front wheels facing straight ahead.
(b) Remove the steering wheel lower No. 2 and No. 3 covers.
(c) Using a torx socket wrench, loosen the 2 torx screws.
HINT:
Loosen the 2 screws until the groove along the screw circumfer-
ence catches on the screw case.
(d) Pull the pad out from the steering wheel and disconnect
the 2 airbag connectors.
(e) Disconnect the connector.
CAUTION:

When storing the wheel pad, keep the upper surface
of the pad facing upward.

Never disassemble the wheel pad.
NOTICE:
When removing the wheel pad, take care not to pull the air-
bag wire harness.
2. REMOVE STEERING WHEEL
(a) Disconnect the connector.
(b) Remove the steering wheel set nut.
(c) Place matchmarks on the steering wheel and main shaft
assembly.
(d) Using SST, remove the wheel.
SST 09950- 50013 (09951- 05010, 09952- 05010,
09953-05020, 09954-05021)

F04839
A
B
C
Matchmarks
- STEERINGTILT STEERING COLUMN
SR-15
2224 Author
: Date
:
2004 LAND CRUISER (RM1071U)
3. REMOVE UPPER AND LOWER COLUMN COVERS
Remove the 3 screws, upper and lower column covers.
4. REMOVE COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tilt steering column:
Disconnect the 3 connectors.
(b) w/ Power tilt and power telescopic steering column:
Disconnect the 5 connectors.
(c) Disconnect the airbag connector.
(d) Remove the 3 screws and combination switch.
5. REMOVE SPIRAL CABLE (See page BE-31)
NOTICE:
Do not disassembly the cable or apply oil to it.
6. REMOVE SCUFF PLATE
7. REMOVE COWL TRIM
Remove the clip and cowl trim.
8. REMOVE CLUSTER FINISH PANEL
Remove the connector and cluster finish panel.
9. REMOVE LOWER NO. 1 PANEL
(a) Remove the 2 screws and disconnect the hood lock re-
lease lever from the panel.
(b) Remove the 2 screws and disconnect the fuel lid release
lever from the panel.
(c) Remove pad set screw and lower No. 1 panel.
10. REMOVE LH LOWER PANEL
Remove the 4 bolts and LH lower panel.
11. REMOVE NO. 2 HEATER TO REGISTER DUCT
Remove the screw and No. 2 heater to register duct.
12. DISCONNECT NO. 2 INTERMEDIATE SHAFT AS-
SEMBLY
(a) Place matchmarks on the No. 2 intermediate shaft and
control valve shaft.
(b) Loosen the bolt A.
(c) Remove the bolt B and the bolt C, disconnect the No. 2
intermediate shaft from the control valve shaft and sliding
yoke.
13. REMOVE NO. 2 INTERMEDIATE SHAFT ASSEMBLY
14. REMOVE HOLE COVER
Remove the 4 bolts and hole cover.
15. REMOVE STEERING COLUMN ASSEMBLY
(a) Disconnect the connectors.

F04783
SR-16
- STEERINGTILT STEERING COLUMN
2225 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Loosen the hose clamp.
(c) Remove the 4 nuts and steering column assembly.
16. REMOVE SLIDING YOKE
(a) Remove the bolt A and sliding yoke.
(b) Remove the thrust stopper from the intermediate shaft as-
sembly.
17. REMOVE HOSE CLAMP
18. REMOVE NO. 2 HOLE COVER

SA169-02
F05441
Cushion
Retainer
Insulator
Follow Spring Retainer
Cushion
Retainer
Shock Absorber

Bushing
Breather
Hose
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable part
Coil Spring
Retainer




Stabilizer Bar Bracket
Lateral Control Rod


150 (1,530, 111)
69 (704, 51)
18 (185, 13)
18 (185, 13)
98 (1,000,72)
28 (290, 21)
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
SA-171
2121 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COIL SPRING AND REAR SHOCK ABSORBER
COMPONENTS