TOYOTA LAND CRUISER 1998 Factory Repair Manual

(Without Battery Carrier Support): RH (With Battery Carrier Support):
INSTALLATION
LH:
RH (With Battery Carrier Support):
[RH only]
LH:
Intercooler Mounting Retainer
1. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
HINT: First install the radiator upper support.
BODY PANEL REPLACEMENTRE-5

RADIATOR SUPPORT (ASSY)
REMOVAL
LH:
RH (With Battery Carrier Support):
LH:
RH (With Battery Carrier Support):
BODY PANEL REPLACEMENTRE-8

Assembly Mark
INSTALLATION
[RH]
Intercooler Mounting
Retainer
LH:
RH (With Battery Carrier Support):
LH:
RH (With Battery Carrier Support):
1. When temporarily installing the new parts,
determine the installation position by the
assembly mark. Then, measure each part in
accordance with the body dimension dia-
gram.
BODY PANEL REPLACEMENTRE-9

RADIATOR SUPPORT (ASSY)
REMOVAL
LH:
RH (With Battery Carrier Support):
LH:
RH (With Battery Carrier Support):
BODY PANEL REPLACEMENTRE-8

INSTALLATION
[RH]
Intercooler Mounting
Retainer
LH:
RH (With Battery Carrier Support):
1. When temporarily installing the new parts,
determine the installation position by the
assembly mark. Then, measure each part in
accordance with the body dimension dia-
gram.
RH (With Battery Carrier Support):
Assembly Mark LH:
BODY PANEL REPLACEMENTRE-9

REAR DOOR OUTER PANEL (ASSY)
REMOVAL
Positioning Tape
Braze
Braze
Installation
Position
Hemming Location
Disc Sander
2. After grinding off the hemming location, remove
the outer panel. 1. Before removing the outer panel, make the
installation position with a tape.
BODY PANEL REPLACEMENTRE-24

mmin.
10
0.39
INSTALLATION
Positioning Tape
Braze
Braze
Body Sealer
about 10 mm
Do not close the
drain hole.
Body Sealer
Cloth Tape
30
°
Hemming Tool
2. Bend the flange hem about 30° with a hammer
and dolly, then fasten tightly with a hemming
tool.
2) For other sealing points, refer to section AR.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply sealer evenly about 70 mm (0.39 in.)
from the flange and 3 mm (0. 12 in.) in diam-
eter to the outer panel and apply just enough
sealer for the reinforcement and side impact
protection beam to make contact.
BODY PANEL REPLACEMENTRE-25

REAR FLOOR SIDE PANEL (ASSY): Left Side
REMOVAL (With the back door opening reinforcement
removed.)
BODY PANEL REPLACEMENTRE-54

INSTALLATION
BODY PANEL REPLACEMENTRE-55

mm in.
620
24.41
REAR FLOOR PAN (CUT)
620 mm
REMOVAL (With the body lower back panel, lower back
upper gusset removed.)
Cut Location
1. Cut the parts at the location as shown above.
BODY PANEL REPLACEMENTRE-58