oil ASTON MARTIN V8 VANTAGE 2010 Workshop Manual

Contents
Issue 5, January 2010 Workshop Manual 0-0-5
Introduction
Contents ................................................................. 0-3
Welcome................................................................ 0-0-6 Chapters ................................................................. 0-6Chapter Navigation ................................................ 0-6
Page Numbering ..................................................... 0-6
Systems Classification Coding ................................ 0-6
Special Tools.......................................................... 0-0-6 Location References................................................ 0-6
Warnings, Cautions and Notes .............................. 0-0-6 Repairs and Replacements ..................................... 0-6
Safety Precautions ................................................. 0-0-7 Battery Disconnection ............................................ 0-7
Air Conditioning (A/C) System ................................ 0-7
Chemical Handling and Storage ............................. 0-7
Electrical Equipment .............................................. 0-0-7 Exhaust Fumes ........................................................ 0-7
Fire Precautions ...................................................... 0-7
Tools and Equipment............................................. 0-0-8 Used Engine Oil...................................................... 0-8
Health protection precautions................................ 0-8
Environmental Protection ....................................... 0-8
Lifting and Jacking ................................................. 0-0-9 Safety ...................................................................... 0-9
Jacking Points ........................................................ 0-0-9
Lifting ..................................................................... 0-0-9 Workshop Hoist ..................................................... 0-9
Workshop Jack....................................................... 0-9
Stands .................................................................... 0-9
Vehicle Recovery.................................................. 0-0-10 General ................................................................. 0-10
Transporting ......................................................... 0-10Suspended Towing............................................... 0-10
Adhere to Towing Regulations.............................. 0-10
Towing by Another Vehicle .................................. 0-10
Vehicle Identification Number ............................ 0-0-11
VIN Number Location .......................................... 0-11
Engine Number..................................................... 0-12
Gearbox Number .................................................. 0-12

Safety Precautions
Issue 5, January 2010 Workshop Manual 0-0-7
Safety Precautions
All service workshops are a source of potential danger and
repair work should only be performed by technically trained
staff following procedures detailed in this manual. A safety
conscious approach to the performance of all service
procedures must be observed at all times. Statutory
requirements governing all aspects of health and safety at
work including directives for the proper use of materials and
equipment must be implemented.
The following contains a list of particular safety precautions
which should be observed; it is not intended to be
exhaustive.
Battery Disconnection
When a service manual procedure requires the vehicle
battery to be disconnected - always physically disconnect
the vehicle battery earth (Negative) lead.
Do not use the ‘Battery Disconnect Switch’.
After reconnecting the vehicle battery the following items
will have to be reset or re-learnt:
•Radio pre-sets
•Windows
• DTCs will be lost
Air Conditioning (A/C) System
Do not break into the A/C refrigeration system until the
refrigerant has been evacuated using the procedure detailed
in this manual. Do not disconne ct any A/C refrigerant system
pipes unless trained and instructed to do so. The refrigerant
used can cause blindness if allowed to contact your eyes.
Chemical Handling and Storage
Chemicals used in the servicing of motor vehicles include
acids, adhesives, antifreeze, brake fluids, coolants, grease,
oil, paint, resin and solvents. Exposure to certain chemicals
through direct contact or inhalation can be fatal.
Potential hazards may also be present through the incorrect
use, storage and handling of chemicals causing a fire risk.
The following precaution s should be observed.
• Strictly adhere to handling and safety information found on containers and labels.
• Do not store chemicals in unlabelled or incorrectly labelled containers.
• Containers used for storing chemicals should not be left open; there is a risk of spilling , or evaporation of fumes
which may be inflammable or toxic.
• Do not mix chemicals unless instructed to do so following manufacturers guidelines.
• Do not inhale chemical materials to determine identity, they may be toxic.
• Do not use petrol, kerosene, diesel fuel, gas oil, thinners or solvents for washing skin.
• Containers whose capacity is over 25 litres (5 gallons) require a bund wall in order to contain spillages. • Chemicals based on solvents such as paint should not be
sprayed in a confined space; work areas used for such
operations should be well ve ntilated and fume extraction
equipment should be utilised.
• Ensure that adequate ventilation is provided when volatile de-greasing agents are being used.
• Avoid splashing the skin, eyes and clothing .
• Clean chemicals from the skin and clothing as soon as
possible after soiling .
• Wear protective clothing such as goggles, non porous gloves and apron when handling battery acid and other
corrosive and toxic substances.
Electrical Equipment
• Ensure that electrical equipment is in safe working order before use.
• Inspect power leads of all mains electrical equipment for damage and security, and check that it is properly earthed.
• Ensure that electrical equipment is protected by a fuse of the correct current rating .
• Disconnect the battery before commencing repair operations to the electrical sy stem, fuel system and engine
or when working beneath the vehicle.
Exhaust Fumes
Engines should not be run in confined spaces as exhaust
fumes contain harmful and to xic substances including
carbon monoxide which can prove fatal if inhaled. Engines
must only be run where there is fume extraction equipment
in operation or where there is adequate ventilation.
Fire Precautions
• Ensure that a suitable form of fire extinguisher is conveniently located near the work area.
• Keep oils, solvents and combustible materials away from naked flames and other sources of ignition.
• Ensure that NO SMOKING signs are posted around areas where combustible materials and vapour may be present
and ensure that the warnings are strictly observed.
• Ensure that dry sand is availabl e to soak up any spillage of
fuel or other flammable solutions.
• Fume extraction equipment must be available and in full working order to remove combustible and toxic vapours.
• All personnel should be aware of the fire drill procedures and precautions. WAR NI NG
DO NOT SMOKE IN THE VICINITY OF VOLATILE DE- GREASING AGENTS.
WAR NI NG
FUME EXTRACTION EQUIPMENT MUST BE IN
OPERATION WHEN SOLVENTS ARE USED E.G. TRICHLOROETHANE, WHITE SPIRIT, SBP3,
METHYLENE CHLORIDE, PERCHLORETHYLENE.

Safety Precautions
0-0-8 Workshop Manual Issue 5, January 2010
Tools and Equipment
• Do not leave tools, equipment, spilt oil, etc. around or on the work area.
• Ensure that tools and equipment used are in good condition; do not use damaged or defective tools or
equipment.
• Do not apply heat in an attempt to free stiff nuts or fittings; as well as causing damage to protective coatings, the stray
heat may damage electronic equipment, harnesses and
brake lines.
• Use the recommended service tool where instructed to do so.
Used Engine Oil
Prolonged and repeated contact with mineral oil will result
in the removal of natural fats from the skin, leading to
dryness, irritation and dermatitis. In addition, used engine
oil contains potentially harmful contaminants which may
cause skin cancer. Adequate means of skin protection and
washing facilities should be provided.
Health protection precautions
• Avoid prolonged and repeated contact with oils, particularly used engine oil.
• Wear protective clothing , including impervious gloves where practicable.
• Do not put oily rags in pockets.
• Avoid contaminating clothes with oil.
• Overalls must be cleaned regularly. Discard un-washable clothes and oil impregnated footwear.
• First aid treatment should be obtained immediately for open cuts or wounds.
• Use barrier creams, apply before each work period to help the removal of oil from the skin.
• Wash with soap and water to ensure all oil is removed. Preparations containing lanolin replace the natural skin
oils which have been removed.
• Do not use petrol, kerosene, diesel fuel, gas oil, thinners or solvents for washing skin.
• If skin disorders develop, obtain medical advice.
• Where practicable, degrease components prior to handling .
• Where there is a risk of eye contact, eye protection should
be worn. In addition, an ey e wash facility should be
provided.
Environmental Protection
It is illegal to pour used oil on the ground, down sewers or
drains, or into water courses. The burning of used engine oil
in small space heaters or boilers is not recommended unless
emission control equipment is in stalled; in case of doubt,
contact the Local Authority for ad vice on disposal facilities.

Handles and Lock Mechanisms (01.14)
Body System (01.00)
May 2007 Workshop Manual 1-10-3
8. Remove bolts (x3) securing door latch (see Figure 1).
9. Feed interior latch handle cable through inner skin into door interior.
10. Remove latch and keylock mechanisms carefully through aperture.
Installation
1. Install latch and key lock mechanisms through door aperture and feed interior door latch handle cable
through aperture.
2. Align door latch, install and torque tighten bolts (x3).
3. Align key lock mechanism, install lower nut, torque tighten nuts (x2).
4. Install exterior door handle, install and torque tighten nuts (x3).
5. Connect latch inner and outer cable to exterior door handle.
6. Connect latch mechanism multiplug.
7. Refit inner glass seal and rubber rear cheater panel, secure with tree trim pins (x3).
8. Refit door aperture seal.
9. Install glass regulator (see Workshop Manual procedure 01.11.DA/01.11.1DB Regulato r - Door Glass - /LHRH -
Renew).
Bonnet Latch Assembly - Renew
Removal
1. Remove grille (see Workshop Manual procedure 01.08.AA Grille - Radiator - Renew
2. Remove slam panel (bolts x12).
3. Remove bolts (x4) securing PAS oil cooler.
4. Remove bolts securing crossmember to inner wing (x4).
5. Remove bolts and spacers securing crossmember to wing (x2).
6. Move crossmember to one side and lift up clear of location (protect paintwork). 7. Disconnect bonnet latch multiplug.
8. Remove switch from latch body (to access cable).
9. Disconnect bonnet latch cable.
10. Remove bonnet latch from
crossmember (screws x2).
Installation
1. Install bonnet latch to crossmember (screws x2).
2. Connect bonnet latch cable.
3. Install switch to latch body.
4. Connect bonnet latch multiplug.
5. Install crossmember (as removed).
6. Install bolts and spacers securing crossmember to wing
(x2).
7. Install bolts securing cros smember to inner wing (x4).
8. Install bolts (x4) securing PAS oil cooler.
9. Install slam panel (bolts x12).
10. Install grille (see Workshop Manual procedure 01.08.AA
Grille - Radiator - Renew).
Hood Release Cable Assembly - Renew
(Roadster Only)
Removal
1. Remove hood latch (see Wo rkshop Manual procedure
01.14.BD Latch Assembly - Hood - Renew).
2. Remove Torx screw securi ng hood release handle to
body.
3. Disconnect hood releas e cable from handle.
4. Release cable tie fir tree fr om body, remove cable tie
from release cable.
5. Tie a length of string to the handle end of release cable for assembly purposes.
6. Remove bolts (x4) securing corner cross brace, remove
cross brace.
7. Move expansion tank aside for access (bolt x1, nut x1. hose clips x2, multiplug x1.
8. Remove LH front wheel arch liner (see Workshop Manual procedure 01.02.FB Wheel Arch Liner - Front -
LH - Renew).
9. Release clips (x2), release cable to under wing bracket and body.
10. Pull hood release cable th rough bulkhead, releasing
grommet from bulkhead.
11. Remove string from hood release cable, remove cable.
12. Remove grommet from release cable.
Installation
1. Install grommet on hood release cable.
2. Position hood release cable, tie string to cable.
3. Pull release cable through bulkhead, install grommet, remove string from cable.
Figure 1
Repair Operation Time
ItemCode
Bonnet Latch Assembly-Renew 01.14.BD
A0114142
Repair Operation Time
ItemCode
Hood Release Cable Assembly-Renew LHD01.14.BE

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-5
19. Release harness/pipe retaining clips (x3) RH side (see Figure 11).
20. Release velcro from bracket and feed harness/pipes under bracket into tonneau area.
21. Tie harness/pipes and tonneau cylinders to roof to ease removal.
22. Mark roof fitted position to body, support weight of roof and remove securing bolts (x6).
23. Lift roof approximately 10mm then using assistance
supporting pump unit, manoeuvre roof towards luggage
compartment past B-posts.
24. When roof is clear of B-post s, lift roof to clear luggage
compartment lid and remove roof from vehicle.
Installation
1. Manoeuvre roof to fitted position on body and install securing bolts (torque)
2. Remove lifting equipment.
3. Untie harness/pipes and tonneau cylinders from roof and layout in approximately fitted position.
4. Feed harness/pipes under bracket into luggage compartment and secure bracket.
5. Secure harness/pipe retaining clips (x3) RH side.
6. Secure harness/pipe retaining clips (x7) behind ROPS units.
7. Secure harness/pipe retaining clips (x2).
8. Feed multiplugs through from tonneau area and connect.
9. Secure harness/pipe retaining clips (x3).
10. Disconnect multiplug.
11. Feed multiplug through from tonneau area, connect and secure to body.
12. Install cylinders to B-post.
13. Install valve to support bracket, reposition bracket.
14. Install cable tie securing valve to bracket. Ensure no pipes or wiring will foul roof mechanism. 15. Install motor and casing under tonneau onto location
posts.
16. Install cylinder pivot bracket to body.
17. Install tonneau cylinders to body.
18. Connect vehicle battery.
19. Install Tonneau cover (see Workshop Manual procedure 01.17.CA Cover - Tonneau - Renew).
20. Operate roof from fully open to fully closed. Check operation of roof for correct latching, seal fit, fouling of
pipes and harnesses and oil leakage. Carry out
adjustments as necessary.
21. Install Panel assembly bo dy side LH (see Workshop
Manual procedure 01.05.DY Panel Assembly - Bodyside
Trim - Rear - LH - Renew).
22. Install Panel assembly body side RH (see Workshop Manual procedure 01.05.DX Pa nel Assembly - Bodyside
Trim - Rear - RH - Renew).
23. Install Tonneau well line r (see Workshop Manual
procedure 01.17.DB Tonneau Well Liner - Renew).
24. Perform water leakage test on roof (see Workshop Manual procedure 01.17.XX Water Test).
Canopy Cover - Renew
Removal
1. Remove headlining (see Workshop Manual procedure
01.05.BA Headlining - Renew).
2. Position hood to gain access to rivets (x6) securing B- post seal to hood.
3. Drill out rivets (x6) secu ring B-post seal to hood
mechanism and release seal (see Figure 1).
Figure 11
Repair Operation Time (ROT)

Convertible Roof (01.17)
Body System (01.00)1-12-16 Workshop Manual May 2007
12. Loosen (x6) screws retain ing plate (see Figure 10).
13. Slide retaining plate, disconnect pipes and remove pump (pipes and locations are numbered).
Installation
1. Check pump hydraulic oil le vel and top-up if required
(see Figure 1).
2. Clean pipes and install pipes to pump.
3. Slide retaining plate into place and tighten screws (pipes and locations are numbered).
4. Connect motor lucar connectors (x2).
5. Install end cover (locating tabs x2).
6. Connect pump multiplug.
7. Connect pump multiplug.
8. Install motor under tonneau body side ensuring the roof can be operated without pipes or wires fouling and
insulate with cloth if required. 9. Install cylinder pivot bracket and connect cylinder to
bracket.
10. Operate roof from fully shut to fully open then to halfway position with tonneau open and support roof
when hydraulic pressure drop s with suitable straps and
support tonneau cover with suitable prop.
11. Disconnect cylinder and remove cylinder pivot bracket.
12. Check pump and pipes for leaks.
13. Remove pump from tonneau bodyside and check oil level. If top up necessary remove reservoir end plug with
pump in upright position, add small quantity of oil
replace plug and re-check level.
14. Install pump casing and secure velcro.
15. Install pump and casing under tonneau onto location posts.
16. Install cylinder pivot bracket and connect cylinder to bracket.
17. Move tonneau well liner arou nd lower cylinder fixing
and motor casing and secure velcro.
18. Install trim clip and positi on tonneau lining stiffening
rod.
19. Restore roof and tonneau to original positionHydraulic Lock Valve - Renew
Removal
1. Operate roof to halfway position with tonneau open and support roof when hydraulic pressure drops with
suitable straps and support tonneau cover with suitable
prop (see Figure 1).
Figure 10
Figure 1
Repair Operation Time (ROT)
ItemCode
Hydraulic Lock Valve-Renew 01.17.AV
WAR NI NG
APPROXIMATELY 20 SECONDS AFTER THE OPEN/
CLOSE OPERATION HAS BEEN INTERRUPTED THE ROOF MAY SUDDENLY DROP DUE TO LOSS OF
HYDRAULIC PRESSURE. IF THIS HAPPENS ENSURE NO
BODY PARTS ARE CLOSE TO THE ROOF MECHANISM. IF THE ROOF REQUIRES MAINTENANCE, SUPPORT
PROPERLY USING SUITABLE PROPS AND STRAPS.

Convertible Roof (01.17)
Body System (01.00)1-12-24 Workshop Manual May 2007
5. Remove cylinder pivot bracket from body (bolts x3) (see Figure 4).
6. Release pump and casing from under tonneau body side (see Figure 5). 7. Release velcro around pump casing and remove casing
(see Figure 6).
Installation
1. Check pump and pipes for leaks.
2. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
small quantity of oil replace plug and re-check level (see
Figure 1).
3. Install pump casing and secure velcro.
4. Install pump and casing under tonneau onto location posts.
5. Install cylinder pivot bracket and connect cylinder to bracket.
6. Move tonneau well liner around lower cylinder fixing and pump casing and secure velcro.
7. Install trim clip and position tonneau lining stiffening rod.
Figure 4
Figure 5
Figure 6
Figure 1

Convertible Roof (01.17)
Body System (01.00)1-12-32 Workshop Manual May 2007
16. Release pump and casing from under tonneau body side (see Figure 9).
17. Release velcro around pu mp casing and remove casing
(see Figure 10). 18. Loosen (x6) screws on pump
retaining plate (see Figure
11).
19. Slide retaining plate, disconnect pipe from pump (pipes and locations are numbered).
20. Remove cable ties and remove pipe from vehicle (see Figure 12).
Installation
1. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
Figure 9
Figure 10
Figure 11
Figure 12

Convertible Roof (01.17)
Body System (01.00)
May 2007 Workshop Manual 1-12-33
small quantity of oil replace plug and re-check level (see
Figure 1).
2. Install pipe to approximate route on vehicle and install cable ties.
3. Clean pipe and install pipe to pump then slide retaining plate into place and tighten screws (pipes and locations
are numbered).
4. Install pump casing and secure velcro.
5. Install pump and casing under tonneau onto location posts.
6. Install cylinder pivot bracket and connect cylinder to bracket.
7. Move tonneau well liner ar ound lower cylinder fixing
and pump casing and secure velcro.
8. Install trim clip and position tonneau lining stiffening rod.
9. Install harness/pipe retaining clips (x9) behind ROPS units.
10. Install harness/pipe re taining clips LH (x2).
11. Install harness/pipe re taining clips RH (x3).
12. Attach pipes to guide stri ng, feed pipes through roof
frame and remove string.
13. Position pipes to cylinder and secure with clips.
14. Secure pipes and wires to cylinder with cable tie.
15. Install new clips securi ng pipes to roof frame.
16. Connect battery.
17. Install Panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter Trim
Lower - RH - Renew).
18. Restore roof and tonneau to original position.LH Rear Main Hydraulic Cylinder Pipe -
Renew
Removal
1. Operate roof to halfway position with tonneau open and support roof when hydraulic pressure drops with
suitable straps and support tonneau cover with suitable
prop (see Figure 1).
2. Remove panel quarter trim lower (see Workshop Manual procedure 01.05.CR Panel Assembly - Quarter
Trim Lower - RH - Renew).
3. Disconnect battery.
Figure 1
Repair Operation Time (ROT)

Convertible Roof (01.17)
Body System (01.00)1-12-36 Workshop Manual May 2007
17. Release velcro around pu mp casing and remove casing
(see Figure 9).
18. Loosen (x6) screws on pump retaining plate (see Figure
10).
19. Slide retaining plate, discon nect pipe from pump (pipes
and locations are numbered). 20. Remove cable ties and remove pipe from vehicle (see
Figure 11).
Installation
1. Check oil level and top-up if necessary by removing reservoir end plug with pump in upright position, add
small quantity of oil replace plug and re-check level (see
Figure 1).
2. Install pipe to approximate route on vehicle and install
cable ties.
3. Clean pipe and install pipe to pump then slide retaining plate into place and tighten screws (pipes and locations
are numbered).
4. Install pump casing and secure velcro.
5. Install pump and casing under tonneau onto location posts.
6. Install cylinder pivot bracket and connect cylinder to bracket.
Figure 9
Figure 10
Figure 11
Figure 1