engine AUDI TT ROADSTER 2017 Workshop Manual

CD
CD
.... N
" N .... 0
" V, co
accurate measurement of oil consumption requires great care and may take some
time. An authorized Audi dealer has instruc­
tions about how to measure oil consump­
tion accurately.
Checking the engine oil level and adding
engine oil
Fig. 182 Oil dips tick (exa mple): check ing the engine o il
level
Fig. 183 Engine compartment: engine oil filler opening
cover
Observe the safety precautions c> A:. in Working
in the engine compartment on page 235.
Checking the engine oil level
- Park the vehicle on a level surface.
- Shut the engine off when it is warm. Wait ap-
0
"' -"'
"' a, IX)
proximately two minutes so that the engine oil
can flow back into the oil pan.
- Open the hood c>
page 236.
-Remove the oil dipstick c> page 237, fig. 181,
wipe it off with a clean cloth and insert it all the
way in again.
- Remove the oil dipstick again and then read the
oil level ¢
table on page 239.
-Add engine oil if necessary.
Checking and Filling
Area on oil dipstick<=> fig. 182.
(D If the engine oil level is just before the
marking
(D , then engine oil must be added .
See c>@.
@ Do not add engine oil.
Adding engine oil
- Unscrew the cap~ c>
fig. 183 for the engine
oil filling opening
¢page 237, fig. 181.
-Carefully add 0.5 quart (0.S liter) of the correct
oil ¢
page 23 7.
- Check the oil level again after two minutes .
- Add a smaller amount of engine oil if necessa-
ry . The marking @¢ fig . 182 must not be ex­
ceeded ¢Cl) :
- Screw the eng ine oil filler cap~ and slide the
dipstick all the way in.
,&. WARNING
i=
- When adding eng ine oi l, do not let oil drip
onto hot engine components. This increases
the risk of a fire.
- You must seal the cap on the oil filler open­
ing correctly so that oil does not leak out
onto the hot engine and exhaust system
when the engine is running, because this is
a fire hazard.
-Always clean skin thoroughly if it comes into
contact with eng ine oil.
(D Note
- The engine oil level must not be under the
ma rking
(D ¢ fig. 182, because th is increas­
es the risk of engine damage .
- After adding engine oil, the oil level must
not be above the marking @c>
fig. 182, be­
cause this increases the risk of catalytic con ­
verter and/or engine damage. Do not start the engine. Contact an authorized Audi
dea ler or authorized Audi Service Facility to
have excess engine oil extracted if necessa­
ry.
- Do not mix any additional lubricants into
the engine oil. Damage caused by such addi-
tives is not covered by the warranty. .,.
239

Checking and Filling
@ For the sake of the environment
-Engine oil should never enter the sewer sys­
tem or come into contact with the ground
under any circumstances.
- Pay attention to legal requirements when
disposing of empty oil containers.
(D Tips
The engine oil consumption may be up to 0.5 quart/600 miles (0.5 liter/1,000 km), de­
pending on driving style and operating condi­
tions. Consumption may be higher during the
first 3,000 miles (5,000 km). Because of this,
the engine oil level must be checked regular­
ly .
It would be best to check each time you re­
fuel your vehicle and before long drives.
Changing the engine oil
We recommend that have your oil changed by an
authorized Audi dealer or a qualified service sta­
tion.
Before you check anything in the engine compart­
ment, always read and heed all WARNINGS
q .&.
in Working in the engine compartment on
page 235.
The engine oil must be changed according to the
intervals specified in your Warranty
& Mainte­
nance booklet. This is very important because the
lubricating properties of oil diminish gradually
during normal vehicle use.
Under some circumstances the engine oil should
be changed more frequently . Change oil more of­
ten if you drive mostly short distances, operate
the vehicle in dusty areas or under predominantly
stop-and-go traffic conditions, or have your vehi­
cle where temperatures remain below freezing
for extended periods.
Detergent additives in the oil will make fresh oil
look dark after the engine has been running for a
short time. This is normal and is not a reason to
change the oil more often than recommended.
Because of the problem of proper disposal, along
with the special tools and necessary expertise re­
quired, we strongly recommend that you have
240
your oil changed by an authorized Audi dealer or
a qualified service station.
If you choose to change your oil yourself , please
note the following important information:
& WARNING
To reduce the risk of personal injury if you
must change the engine oil in your vehicle
yourself:
- Wear eye protection.
-
-To reduce the risk of burns from hot engine
oil, let the engine cool down to the touch.
- When removing the oil drain plug with your
fingers, stay as far away as possible. Always
keep your forearm parallel to the ground to
help prevent hot oil from running down your
arm.
- Drain the oil into a container designed for
this purpose, one large enough to hold at
least the total amount of oil in your engine.
- Engine oil is poisonous. Keep it well out of
the reach of children.
- Continuous contact with used engine oil is
harmful to your skin. Always protect your
skin by washing oil off thoroughly with soap
and water .
(D Note
Never mix oil additives with your engine oil.
These additives can damage your engine and adversely affect your Audi Limited New Vehi­
cle Warranty.
@I For the sake of the environment
- Before changing your oil, first make sure
you know where you can properly dispose of
the used oil.
- Always dispose of used engine oil properly.
Do not dump it on garden soil, wooded
areas, into open streams or down sewage
drains.
- Recycle used engine oil by taking it to a used
engine oil collection facility in your area, or
contact a service station .

co
co
.... N
" N .... 0
" "' c:o
Cooling system
Coolant
The engine cooling system is filled with a mixture
of pur ified water and coolant additive at the fac­
tory. This coo lant must not be not changed.
The coolant level is monitored through the. in­
dicator light
¢page 12. However , we do recom­
mend occasionally check ing the coo lant level
manually.
If you must add coolant, use a mixture of water
and coolant addit ive. Mixing the coolant additive
with distilled water is recommended.
Coolant additive
The coolant additive is made of anti-freez ing and
corros ion protection agents. Only use the follow­
ing coolant addit ives . These additives may be
mixed with each other.
Coolant additive Specification
G13 TL 774
J
G12++ TL 774 G
The amount of coo lant add itive that needs to be
mixed with water depends on the climate where
the vehicle will be operated. If the coolant addi­ tive percentage is too low, the coolant can freeze
and damage the engine.
Coolant addi- Freeze protec-
tive tion
Warm regions min. 40%, m in. -13 °F
max. 45% (-25 °C)
Cold regions min. 50%, max
. -40 °F
max. 55% (-40 °C)
(D Note
- Before the start of winter, have your author­
ized Audi dealer or authorized Audi Service
Facility check if the coolant additive in your
vehicle matches the percentage appropriate
for the climate . Th is is especially important
when driving in colder climates.
- If the appropriate coolant additive is not
available in an emergency, do not add any
other additive . You could damage the en-
Checking and Filling
gine. If this happens, only use water and re­
store the correct mixture ratio with the
specified coolant add it ive as soon as possi­
ble.
- Only refill with new coolant .
- Radiator sealant must not be mixed with
the coolant.
Adding coolant
Fig. 184 Engine compartment: coolant expansio n ta nk
cover
-N
-N
"" CD co
Observe the safety precautions ¢ A in Working
in the engine comportment on page 235.
Checking the engine coolant level
.,. Park your vehicle on a leve l surface .
.,. Switch the ignition off.
.,. Read the coolant level on the coolant expansion
tank
¢ page 237, fig . 181. The coolant level
must be between the markings when the en­
gine in cold . When the engine is warm it can be
slightly above the upper mark ing .
Adding coolant Requirement: there must be a residual amount of
coolant in the expansion tank
¢ (D .
.,. Let the engine cool down.
.,. Place a cloth over the coolant expansion tank
cap and unscrew the cap counterclockw ise
Q .&, .
.,. Add coolant m ixed in the correct rat io
¢ page 241 up to the upper marking .
.,. Make sure that the fluid level remains stable.
Add more coolant if necessa ry .
.,. Close the cap securely .
Coo lant loss usually indicates there is a leak. Im-
mediately drive your vehicle to an author ized .,..
241

Checking and Filling
Audi dealer or authorized Audi Service Facility
and have the cooling system inspected. If the
cooling system is not leaking, a loss can come
from the coolant boiling through overheating
and being pushed out of the cooling system.
A WARNING
The cooling system is pressurized and can be­
come very hot. To reduce the r isk of burns
from hot coolant:
- Do not open the coolant expansion tank cap when the eng ine is hot. This increases the
risk of burns.
- Stop the engine and allow it to cool.
- Protect your face, hands and arms from es-
caping coolant and steam by covering the
coolant tank cap with a large, thick cloth.
- Turn the coolant tank cap counterclockwise
slowly and keep light pressure o n the cap.
- To reduce the risk of burns, do not allow any
antifreeze or coolant to drip onto the ex­ haust system or hot eng ine components .
T he ethylene glycol in eng ine coolant can
catch fire under certa in circumstances.
- The coo lant add itive and the coolant can be
dange rous to your health. For this reason,
keep the coolan t in the origina l container
and away from children. There is a risk of
poisoning.
- When working in the engine compartmen t,
remember that the radiator fan can switch
on even if the ignition is switched off, which
increases the risk of inj ury.
(D Note
Do not add coolant if the exp ansion tank is
empty . Air could enter the cooling system and
damage the engine . If this is the case, do not
continue driving. See an authorized Audi deal­
er or authorized Audi Service Facility for assis­
tance.
242
Brake fluid
Fig. 1 85 Eng ine compa rtment: cover o n the brake fluid
reservo ir
Observe the safety precautions ¢ A in Working
in the engine compartment on page 235.
Check ing the brake fluid level
... Read the bra ke fluid level o n the bra ke flu id
reservoir
¢ page 237, fig . 181. The brake f luid
level must be between the MIN and MAX mark­
ings ¢&_ .
The brake f lu id leve l is monito red au toma tically.
Changing the brake fluid
Have the brake fluid changed regularly by an au­
thorized Audi dea ler or authorized Audi Service
Fac ility.
A WARNING
- I f the brake fl uid leve l is below the MIN
marking, it can impair the bra king effec t
and driving safety, which increase the risk o f
an accident . Do not continue driv ing. See a n
author ized Audi dealer or authorized A udi
Serv ice Facility for assistance.
- If the brake fl uid is old, b ubbles may form
in the brake system during heavy braking.
This would impair braking performance and
driving safety, which increases the r isk of an
accident.
- To ensure the brake system functions cor­
rectly, only use brake fluids that comply
w it h VW standard SO l 14 or
FMVSS- 116 DO T 4.

co
co
.... N
" N .... 0
" "' c:o
CD Note
-If the brake fluid level is above the MAX
mark ing, brake fluid may leak out over the
edge of the reservoir and result in damage
to the vehicle.
- Do not get any brake f luid on the vehicle
paint, because it will corrode the paint.
Battery
General warnings about batteries
All of the batteries in yo ur vehicle are practically
ma intenance-free and are checked during a ve hi­
cle inspection . Because of the complex power
supp ly, all work on batter ies such as d isconnect­
ing, replacing, etc. should
o nly be performed by
an author ized Audi dealer or authorized Audi
Service Facility
c> & -
The term "vehicle battery" refers to the 12 Vo lt
battery in your veh icle.
Detailed wa rning s for the vehicle batte ry:
®
Wear eye p rotection.
A
Battery acid is hig hly co rrosive. Wea r pro-
tective g loves and eye pro tect ion.
@
Fire, sparks, open flame and smok ing are
forb idden.
~
A highly exp losive mixtu re of gases can
form when charging batteries.
®
Keep childre n away from battery acid and
batteries.
A WARNING
All work on the battery or electrical system in
your vehicle can result in injuries, chemical
burns, accidents or burns. Because of this, a ll
work m ust be perfo rmed
only by an author­
ized Aud i deale r or authorized Audi Serv ice
Facility.
A WARNING
California Proposition 65 Warn ing:
- Battery posts, terminals and re lated acces­
sories contain lead and lead compounds,
Ch eck ing and Filling
chemicals known to the State of California
to cause cancer and reproductive problems.
Wash hands after handling.
CD Note
Protect the vehicle battery against freezing if
the veh icle wi ll be parked for long periods of
time so that it is not destroyed by "freezing"
c> page244.
Vehicle battery
The term "vehicle battery" refers to the 12 Volt
battery in your vehicle.
Not running the vehicl e for long periods of
time
If you do not drive your vehicle for severa l days or
weeks, electrical equ ipment is gradua lly scaled
back or sw itched off. Th is reduces energy use and
ensures the vehicle will be ab le to start after long
per iods of time
c> page 93 . Some convenience
func tions, such as i nterio r lighting o r power seat
adjus tme nt, may no t be ava ilab le unde r certain
cir cumstances . These convenience func tions will
be available again once you switch the ignit ion on
and start the engine.
E ven when elec trical equipment is switched off,
the eq uipment can sti ll dr ain the vehicle ba ttery
i f the veh icle is not dr iven for long periods of
t ime . Deep dra ining resu lts in a chemica l reaction
t h at destroys the inside of the vehicle batte ry.
The veh icle battery must be charged every month
to red uce the risk of this happening
c> page 244.
Contact an authorized Aud i dea ler or authorized
Audi Service Facility for more information .
Winter operat ion
Co ld weather places higher demands on the vehi­
cle battery. Th is res ults in reduced starting ab ili­
ty. Have the vehicle battery checked by an au­
thorized Aud i dea ler or authorized Audi Service
Facility before the cold time of year .
243

Checking and Filling
Charging the vehicle battery
Fig. 186 Engine co mpa rtment : connec tors for a c harger
and jump start cab le s
Req uirement: only use chargers with a m aximum
c hargi ng vo lta ge of 30 amp s/14.8 Volt s.
The
vehicle battery cables remain connected .
.,. Read the warnings
c> .&. in General warnings
about batteries on page 243
and c> ,&. .
.,. Switch off the ignition and all electrical equip ­
ment .
.,. Open the hood ¢
page 236 .
.,. Open the red cover on the positive terminal
c> fig. 186 .
.,. Clamp the charger terminal clamps to the jump
s ta rt pin s
according to the instruct ions
c> fig . 186 .
.,. Now inse rt the powe r cable for the charging de­
v ice into the socket and sw itch the device on.
.,. At the end of the charging process, switch the
charger off and pull the powe r cab le out of the
socket .
.,. Remove the charger terminal clamps.
.,. Close the red cover on the positive term inal.
.,. Close the hood¢
page 236.
A WARNING
- A highly explosive mixture of gases can form
when cha rging batter ies. Only charge the
vehicle batte ry in well-vent ilated areas.
- A drai ned battery can freeze at tempera­
t ur es a round 32 °F (0 °C) . A frozen or
thawed veh icle battery must not be charged
and must not be used anymore. The batte ry
housing can crac k and battery acid can leak
o ut if ice fo rms, wh ich increases the risk of
an explosion and chemical burns . Contact an
244
author ized Audi dealer or authorized A udi
Service Facility for more information.
- Do not connect or disconnect the charging
cable whi le charging because this increases
the risk of an explos ion.
@ Tips
- Only charge the vehicle battery t hrough the
connect ions in the engine compartme nt.
- Read all of the manufacturer's instructions
for the charger before charging the vehicle
battery.
Windshield washer system
Fi g. 18 7 Engine compar tm ent: washer flui d res ervoir cap
The windshield washer reservoir~ contains the
cleaning so lu ti on for th e windshield and the
headlight washer system*c>
page 237 , fig. 181 .
The reservoir capaci ty is found in c> page 291.
To reduce the risk of lime scale depos its on the
spray nozzles, us e clean water with low amo unts
of calcium . Always add w indow cleaner to the wa ­
ter . When the ou tside temperatures a re cold , an
anti-freez ing agent should be added to the water
so that it does not freeze .
(D Note
-The concentration of ant i-freez ing agent
must be adjusted to the veh icle operat ing
conditions i n the respective cl imate. A con ­
cen tration that is too high can lead to vehi-
cle damage.
- Never add radiato r anti-freeze or other addi-
t ives to the washer fluid . ...,

co
co
.... N
" N .... 0
" "' c:o
-Do not use a glass cleaner that contains
paint solvents, because this could damage
the pa int.
Service interval display
The service interval display detects when your ve­
hicle is due for service.
The service interval display works in two stages:
- Inspection or oil change reminder: after a cer-
tain distance driven, a message appears in the
Infotainment system display each time the ig­
nition is switched on or off. The remaining dis­
tance or time is displayed briefly.
- Inspection or oil change due: if your vehicle
has reached an inspection or oil change interval
or both intervals at the same time, the mes­
sage
Inspection due! or Oil change due! or Oil
change and inspection duel
appears briefly af­
ter switching the ignition on/off .
Checking service intervals
You can check the remaining distance or time un­
til the next oil change or next inspection. Select
in the Infotainment system: the !MENU ! button>
Vehicle > left control button > Service & checks >
Service intervals .
(D Note
-Following the service intervals is critical to
maintain ing the service life and value of
your vehicle, especially the engine. Even if
the mileage on the vehicle is low, do not ex­
ceed the time for the next service.
- Calcu lating the time to the next oil change
i s interrupted when the vehicle battery is
disconnected~
page 271.
Checking and Filling
245

Wheels
Model/ Tire designation Tire pressure
Engine Normal load Maximum load
(up to 2 people)
front rear front rear
PSI
TT : 245/45 R17 95Y
2.0L High Performance
32
4-Cylinder 245/40 R18 93H
All Season
32
245/40 R18 93Y
High Performance 32
245/35 R19 93Y
High Performance
35
255/30 R20 92Y
High Performance
35
A WARNING
Please note the important safe­
ty precautions regarding tire pressure ¢
page 256 and load
limits¢
page 258.
Tires and vehicle load limits
There are limits to the amount of
load or weight that any vehicle
and any tire can carry. A vehicle
that is overloaded will not handle
well and is more difficult to stop .
Overloading can not only lead to
loss of vehicle control, but can al­
so damage important parts of the
vehicle and can lead to sudden
tire failure, including a blowout and sudden deflation that can
cause the vehicle to crash.
258
kPA PSI kPA
PSI kPA PSI kPA
220 29 200 33 230 30 210
220 29 200 33 230 30 210
220 29 200 33 230 30 210
240 32 220 35 240
32 220
240 32 220 38 260 32 220
Your safety and that of your pas­
sengers also depends on making
sure that load limits are not ex­
ceeded. Vehicle load includes ev­
erybody and everything in and on
the vehicle. These load limits are
technically referred to as the vehi­
cle's
Gross Vehicle Weight Rat­
ing
("GVWR").
The "GVWR" includes the weight
of the basic vehicle, all factory in­
stalled accessories, a full tank of
fuel, oil, coolant and other fluids plus maximum load. The maxi­
mum load includes the number of
passengers that the vehicle is in­
tended to carry ("seating capaci-
ty") with an assumed weight of ..,

Emerg ency assis ta nce
Emergency assistance
Trunk escape latch
In cas e of an emergency , the r ear lid can be
opened from the inside using the trunk escape
latch.
Fig. 192 Luggage compartment: Trunk escape latc h
• Pu sh the latch in the direction of the arrow un­
til the lock releases .
The trunk escape latch inside the rear lid is made
of fluorescent material to g low in the dark.
_& WARNING
The trunk escape latch is to be used only in an
emergency.
General information
• Park the vehicle as far as poss ible from moving
traff ic in the event of a breakdown . In the event
of a flat tire , park the vehicle on a level surface .
It you are on a steep hi ll, be especially careful.
• Set the parking brake.
• Place the selector lever in the P position.
• Switch the emergency flashers on.
• Have the passengers exit the vehicle. They
should move to a safe place, for example be ­
hind a guard rail.
_& WARNING
Follow the steps given above . This is for your
protection and the for the safety of other driv­
ers .
272
Equipment
Vehicle tool kit/tire mobility kit/
compressor
I
n
AUD I }
Fig. 193 Lu ggage compa rtmen t: cargo floor closed
The vehicle tool kit, t ire mobility kit and com­
pressor are stored in the luggage compartment
u nder the cargo floo r cover .
• Push on the plastic handle and lift up the cargo
floor .
• Open the cargo floor.
Completely retract the vehicle jack a rm before
stor ing the veh icle jack* .
_& WARNING
Improper use of the veh icle jack can cause se­
rious pe rsonal injuries.
- Never use the screw driver hex head to
tighten wheel bolts, since the bo lts cannot
attain the necessa ry tightening torque if yo u
use the hex head, potentially causing an ac ­
cide nt.
- The factory-supplied jack is intended only
for your vehicle mode l. Under no circum­
stances should it be used to lift heavy
vehicles or other loads; you risk injuring
yourse lf.
- Never start the engine when the vehicle is
raised , which cou ld cause an accident .
- Support the vehicle securely with appropri ­
ate stands if work is to be performed under­ neath the vehicle; otherwise, there is a po­
tential risk for injury.
- Never use the jack supplied with your Aud i
on another vehicle, particularly on a heavier
one. The jack is only su itab le for use on the
vehicle it came with .

CD
CD
.... N
" N .... 0 r--. V, co
-If the t ire is t oo severely damaged, see an
aut horized Aud i dealer or authorized Aud i
Service Facility for assistance .
@ For the sake of the environment
You can give the used tire sealant bottle to an
authorized Audi dealer or authorized A udi
Serv ice Facility for disposal.
@ Tips
Remember to obtain a new bottle of sea lant
from an authorized Audi dea ler or authorized
Aud i Service Facility after repair ing a tire.
Replacing wheels
Preparation
You must complete the preparation before
changing a tire .
.,. Read and follow the important safety precau-
t ions
¢ page 272, General information .
.,. Set the parking b rake .
• Se lect the P selector lever pos ition .
.,. Lay out the vehicle tool kit¢
page 2 72 and the
spare tire¢
page 279 .
A WARNING
If you are cha nging a tire on a steep hill, use a
block or similar object to block the oppos ite
wheel to prevent the vehicle from moving.
A WARNING
You or your passenger co uld be injured while
chang ing a wheel if you do not follow these
safety precautions:
- If you have a flat tire, move a safe distance off the road. Turn off the engine, turn the
emergency flashers on and use other warn­
ing devices to alert othe r mo to rists.
- Make sure that passengers wa it in a safe
place away from the vehicle and we ll away
from the road and traffic.
- To help prevent the vehicle from movi ng
sudden ly and possibly slipping off the jack,
always fully set t he parking brake and block
t h e whee l di agona lly o ppos ite the wheel be-
Em ergen cy a ssis tanc e
ing changed. When one front whee l is lifted
off the ground, placing the Automatic
Transmiss ion in P (Park) will
not prevent the
veh icle from moving.
- Before you change a wheel, be sure the
ground is leve l and firm.
If necessary, use a
sturdy board under the jack.
- Always store the vehicle tool kit, the jack
and the replaced tire in the luggage com­
pa rtment
¢ page 185.
@ Tips
Obey all laws.
Removing the cover
Fig . 1 97 W hee l: whee l hub cover
F ig . 1 98 W hee l: whee l bolts w ith caps
Whe el hub covers*
.,. Insert the hook (from the vehicle tool kit) into
the ho le on the whee l hub cover ¢
fig. 197.
.,. Remove the wheel h ub cover .
Wheel bolts with caps*
.,. Slide the p lastic clip (from t he veh icle too l ki t)
on to the cap unt il it engages
¢ fig . 198.
• Remove the cap with the p lastic clip .
275