engine AUDI TT ROADSTER 2017 Repair Manual

Emergency assistance
Loosening the wheel bolts
Fig. 199 Changing a tire: loosen the wheel bolts
• Slide the wheel wrench (from the vehicle tool
kit) all the way onto the wheel bolt.
• Turn the wheel bolt approximately one turn to
the left -arrow-. To reach the required torque,
hold the end of the wheel wrench. If the wheel
bolt will not loosen, press carefully on the
whee l wrench with your foot. Hold onto the ve­
hicle securely while during this and make sure
your stance is stable .
A WARNING
To reduce the risk of an accident, only loosen
the wheel bolts gently (one turn) before rais­
ing the vehicle with the veh icle jack*.
Raising the vehicle
Appl ies to: ve hicles w ith vehicle jack
- ,tr.-----,:
Fig. 200 Sill: markings (examp le)
276
Fig. 201 Sill: positio ning the vehicle jack
• Place the veh icle jack* (vehicle tool kit) on a
firm s urface. Use a flat, stable support if neces­
sary. On a slippery surface such as tile, you
should use a non-slip pad (such as a rubber
mat)
c:> & .
• Find the marking on the sill that is closest to
the tire that will be changed
c:> fig. 200. Behind
the marking, there is a lifting point on the side
sill for the vehicle jack*.
• Tu rn the vehicle jack* located u nder the mount­
ing point on the sill to raise the jack until its
arm
(D c:> fig. 201 i s located under the desig­
nated mou nting point .
• Align the vehicle jack* so the arm @engages in
the designated mounting point in the side sill
and the base @lies flat on the ground. The
base @must be direct ly under the mounting
point @.
• Continue raising the vehicle jack* until the
wheel lifts off the ground slightly.
A WARNING
- Make sure the vehicle jack* is stable. There
is a risk of injury when the ground is slick or
soft, because the vehicle jack* could slide or
sink.
- Only raise your vehicle w ith the vehicle jack*
provided by the factory. If you use a vehicle
jack designed for another vehicle, your vehi­
cle can slide and cause injury .
- Pos ition the vehicle jack* only at the desig­
nated mounting points on the side sill and
align the jack . Otherwise, the vehicle jack*
co uld slip and cause an injury if it does not
have sufficient hold on the vehicle.
- To reduce the risk of an accident, never start
the engine when the vehicle is raised.

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-To reduce the risk of injury, support the ve­
hicle securely with suitable stands if work is
to be performed underneath the vehicle.
- To help prevent injury to yourself and your
passengers:
- Do not raise the vehicle until you are sure
the jack is securely engaged .
- Passengers must not remain in the vehicle
when it is jacked up.
- Make sure that passengers wait in a safe
place away from the vehicle and well away
from the road and traffic.
- Make sure jack position is correct, adjust
as necessary and then continue to raise
the jack.
- If work has to be done under the vehicle,
ensure that it is safely supported on suita­
ble stands -risk of injury!
- Never start the engine when the vehicle is
on the jack -risk of accident!
(D Note
Do not lift the vehicle by the sill . Position the
vehicle jack* only at the designated mounting points on the side sill. Otherwise, your vehicle
will be damaged.
Removing and mounting a wheel
Fig. 202 Wheel : internal hex socket to turn the wheel
bolts
Emergency assistance
Fig. 203 W hee l: alignment pin in the top ho le
Removing a wheel
.,. Remove the top wheel bolt completely using
the hex socket in the screwdriver handle (in the
vehicle tool kit)
c::> fig. 202 and place it on a
clean surface.
.,. Install the alignment pin (from the vehicle tool
kit) by hand into the empty hole
c::>fig. 203 .
.,. Remove the rest of the wheel bolts.
.,. Remove the wheel
c::>0. The alignment pin re-
mains in the hole while doing this.
Install a wheel
Read the directions on c::> page 2 78 when instal­
ling unidirectional tires.
.,. Slide the wheel on over the alignment pin
c::>(D.
.,. Install the wheel bolts and tighten gently using
the hex socket.
.,. Remove the alignment pin and also tighten the
remai ning wheel bolt .
.,. Carefully lower the vehicle using the vehicle
jack* .
.,. Tighten the wheel bolts in a diagonal pattern
using the wheel wrench .
The wheel bolts must be clean and loosen/tight­
en easily. Check the contact surfaces for the
wheel and hub . Contaminants on these surfaces
must be removed before installing the wheel.
A WARNING
-
Never use the hex socket in the screwdriver
handle to tighten the wheel bolts . Using the
hex socket will not achieve the required tight­
ening torque, which increases the risk of an
accident .
277

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Fuses and bulbs
Electrical fuses
Replacing fuses
A fuse that has blown will have metal strips tha t
have burned through .
Fig. 206 Steer ing colu mn area : cove r
Fig. 207 Left side of the engin e com partment : fus e cover
The individual circuits are protected by safety
fuses. The fuses are located in the interior and in
the engine compartment.
Fuses in the interior
"S witch the ignition and all electrical equipment
off .
"C heck the following table to see which fuse be­
longs to the equipment ¢
page 282.
" Remove the cover ¢ fig. 206.
"Remove the plastic clip from the fuse panel
cover in the engine compartment¢
fig. 207.
"Remove the fuse using the clamp.
" Replace the blown fuse only with an identical
new one .
"Install the cover .
Fuses and bulbs
Fuses in the engine compartment
"S witch the ignition and all electrical equipment
off .
.. Check the following table to see which fuse be­
longs to the equipment¢
page 283.
.. Remove the fuse panel cover c::> fig. 207.
" Remove the plastic clip from the fuse panel
cover ¢
fig. 207.
" Remove the fuse using the clamp .
.. Rep lace the blown fuse only with an identical
new one.
Fuse color identification
Color Current rating
in amps
Black
1
Purpl e 3
Light brown 5
Brown 7.5
Red 10
Blue 15
Yellow 20
White or transparent 25
Green 30
Orange 40
&, WARNING
-
Do not repair fuses and never replace a blown
fuse with one that has a higher amp rating.
This can cause damage to the electrica l sys­
tem and a fire .
(D Note
If a new fuse burns out again shortly after you
have instal led it, have the electrical system
checked as soon as possible by an authorized
Audi dealer or authorized Audi Service Facili­
ty.
© Tips
- Th e following table does not list fuse loca­
tions that are not used.
- Some of the equipment listed in the follow­
ing tables applies only to certain model ver­
sions or certain optional equipment.
281

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Left engine compartment fuse assignment
Fig. 209 Engine compartment: fuse ass ignment
No. Equipment
Fl ESC control module
F2 ESC control module
F3 Engine control module
Engine cooling, engine components, auxili -
F4 ary heater coil re lay ( 1+2), secondary air
injection pump relay
FS E
ngine components, tank system
F6 Brake light sensor
F7 Engine components
F8 Oxygen sensor
F9 Engine components, exhaust door, glow
time control module
FlO Fuel injectors, fuel control module
Fll Auxiliary heater heating element 2
F 12 Auxiliary heater heating e
lement 3
F13 Automatic transmission cont rol module
FlS Horn
F16 Ignition coil
F17 ESC control module
, engine control mod-
ule
F18 Term inal 30 (reference voltage)
Fuses and bulbs
No . Equipment
Fl9 Windshield wipers
F20 Horn
F22 Terminal SO diagnos
is
F23 Starter
F24 Auxiliary heater heating element 1
F3 2 LED headlights
Bulbs
Message
Your vehicle is equ ipped with maintenance-free
headlights and tail lights . However, if a light bulb
needs to be replaced, p lease contact yo ur author­
ized Audi dea ler or authorized Audi Service Facili­
ty.
283

Emergency situations
Emergency situations
General
This chapter is intended for trained emergency crews and working personnel who have the nec­
essary tools and equipment to perform these
operations.
Starting by pushing or
towing
CD Note
Vehicles with an automatic transmission can­
not be started by pushing or towing.
Starting with jumper
cables
If necessary, the engine con be started by con­
necting it to the battery of another vehicle .
If the engine should fail to start because of a dis­
charged or weak battery, the battery can be con­
nected to the battery of
another vehicle, using a
pair of jumper cables to start the engine.
Jumper cables
Use only jumper cables of sufficiently large cross
section
to carry the starter current safely. Refer
to the manufacturer's specifications.
Use only jumper cables with
insulated terminal
clamps which are distinctly marked :
plus(+) cable in most cases colored red
minus(-) cable
in most cases colored black .
A WARNING
Batteries contain electricity, acid, and gas.
Any of these can cause very serious or fatal in­
jury. Follow the instructions below for safe hand Ling of your vehicle's battery .
-Always shield your eyes and avoid leaning
over the battery whenever possible.
-A discharged battery can freeze at tempera­
tures just below 32 °F (0 °C). Before con­
necting a jumper cable, you must thaw the
284
frozen battery completely, otherwise it could explode .
- Do not allow battery acid to contact eyes or
skin. Flush any contacted area with water immediately.
- Improper use of a booster battery to start a
vehicle may cause an explosion.
- Vehicle batteries generate explosive gases.
Keep sparks, flame and lighted cigarettes
away from batteries.
- Do not try to jump start any vehicle with a
low acid level in the battery .
- The voltage of the booster battery must also
have a 12-volt rating. The capacity (Ah) of
the booster battery should not be lower
than that of the discharged battery. Use of
batteries of different voltage or substantial­
ly different "Ah" rating may cause an explo­
sion and personal injury .
- Never charge a frozen battery. Gas trapped in the ice may cause an explosion .
- Never charge or use a battery that has been
frozen . The battery case may have be weak­
ened .
- Use of batteries of different voltage or sub­ stantially different capacity (Ah) rating may
cause an explosion and injury. The capacity
(Ah) of the booster battery should not be
lower than that of the discharged battery.
- Before you check anything in the engine
compartment, always read and heed all
WARNINGS
~page 235.
CD Note
-Applying a higher voltage booster battery
will cause expensive damage to sensitive
electronic components, such as control
units, relays, radio, etc.
- There must be no electrical contact between
the vehicles as otherwise current could al­
ready start to flow as soon as the positive
(+) terminals are connected.
@ Tips
The discharged battery must be properly con-
nected to the vehicle's electrical system. .,..

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When jump starting or charging the battery,
never connect the negative ground cable to
the battery negative post because the battery
manager system must be able to detect the
battery's state of charge. Always connect the
negative ground cable to the negat ive ground
post of the battery manager control unit .
Use of jumper cables
Make sure to connect the jumper cable clamps in
exactly the order described below!
Fig. 210 Engine compartment: connectors for jump start
cables and c harger
Fig. 211 Jump starting w ith the battery of another vehicle :
A -discharged vehicle battery, B -booster battery
The proc edure desc ribed below for connecting
jumper cables is intended to provide a jump start
for your vehicle.
Vehicle with discharged battery:
.. Turn off lights and accessories, move lever of
automatic transmission to N (Neutral) or P
(Park) and set parking brake .
Connect POSITIVE(+) to POSITIVE(+) (red)
.,. Open the red cover on the positive terminal
~fig. 210.
Emergency situations
1. Connect one end of the red positive cab le on
the
jump start bolt~ fig. 211 (D (bolt und er
the red cover= "posit ive") of the veh icle to be
sta rted @.
2. Connect the other end to the posit ive termi-
nal @of the booster battery @.
Connect NEGATIVE (-) to NEGATIVE (- )
(black)
3. Connect one end of the black negative cable
to the negative terminal @ of the booster
battery @.
4. Connect the other end to the
jump start pin
@ ("negative") of the vehicle to be started
@.
Starting the engine
.. Start the engine of the vehicle with the booster
battery @. Run the eng ine at a moderate
speed .
.,. Start engine w ith discharged vehicle battery @
in the usual manner.
.,. If the engine fails to start, do not keep the
starter cranking for longer than 10 seconds.
Wait for about 30 seconds and then try again .
.. With engine running, remove jumper cables
from both vehicles in the exact
reverse order .
.. Close the red cover on the positive terminal.
The battery is vented to the outside to prevent
gases from entering the vehicle interior . Make
sure that the jumper clamps are well connected
with their metal parts in full contact with the battery term inals .
A WARNING
To avoid ser ious personal injury and damage
to the vehicle, heed all warnings and instruc­
tions of the jumper cable manufacturer.
If in
doubt, call for road service.
- Jumpe r cables must be long enough so that
the vehicles do not touch .
- When connecting jumper cables, make sur e
that they cannot get caug ht in any moving
parts in the engine compartment.
- Before you check anything in the engine
compa rtment, always read and heed all
WARNINGS ~
page 235 .
285

Emergency situations
(D Note
Improper hook -up of ju mper cables can r uin
the generato r.
- Always con nect P OSITIVE( +) to POS ITI VE
( + ), and NEG ATI VE( -) to NEGATIVE( -)
ground post of t he battery manage r contro l
u nit .
- Check that a ll sc rew p lugs on the battery
cells are sc rewed in firmly . If not, t ighten
plugs p rior to connect ing clamp o n negat ive
b attery t erminal.
- Please note t hat the procedure fo r con nect ­
i ng a jumper cable as desc rib ed above ap ­
plies specifica lly to the case of yo ur vehicle
being jum p starte d. When you a re giv ing a
ju mp sta rt to anothe r vehicle, do
not con­
n e ct t he neg ative( -) ca b le to the neg ative
(- ) termin al o n t he dis ch arged battery @
¢
fig . 21 1. In ste ad, securely connec t the
negative (-) cab le to either a so lid metal
compo nent that is f irm ly bolted to the e n­
gine block o r to the engine bloc k itself. If
the battery that is bei ng cha rged does not
vent to the outside, escap ing battery gas
could ignite an d exp lode!
Towing with a tow truck
General hints
Your Audi requires special handling for towing.
The fo llow ing informa tion is to be used by com­
mercial tow truck operators who know how to op­
era te the ir equipmen t sa fe ly .
- Never tow your Audi. Towing will cause dam­
age to the engine and transmi ssion.
- Never wrap the safety chains or winch cables
around the brake l ines .
- To prevent unnecessary damage, your Audi
must be transported with a flat bed truck.
- To load the vehicle on to the flat bed , use the
towing loop found in the vehicle tools and at­
tach to the front or rear anchorage
¢ page 286 and ¢ page 287.
286
A WARNING
A veh icle being towed is not safe for passe n­
ge rs . Neve r allow a nyone to ride in a vehicle
be ing towed, fo r any reason .
Front towing loop
Fig. 212 Fron t bumper : cover
Fi g. 2 13 Fron t bumper : install ing the tow ing loop
The threaded opening for the towing loop is lo­
cated behind a cover on the rig ht side of the front
bumper .
.. Remove the towing loop f rom the vehicle too l
kit¢
page 272.
.. Press inward on the
upper left side of the cap
to remove i t from the bumper ¢
fig. 212 .
.,. Tighten the towing loop in the threaded o pen­
ing until it s tops ¢
fig. 213 and then tig hten it
w it h a wheel w re nch.
.,. After usi ng, p lace the tow ing loop b ack in the
veh icle tool kit.
A WARNING
If t he t ow ing l oop is not tig htened unt il it
stops when installing, the threads may be pu lled out when towing the vehicle and that
could cause an accident .
-

Emergency situations
Raising the vehicle
Lifting with workshop hoist and with floor
jack
Th e vehicle may only b e lift ed at the lifting
poin ts illust rated.
F ig .. 217 F ro nt lift ing po int
F ig. 218 Rea r lifti ng po int
.,. Read and heed WARNING ¢ A-
.,. Locate lifti ng po ints ¢ fig. 217 and ¢ fig. 218 .
.,. Adjust lifting arms of wo rkshop hoist or floor
jack to match veh icle lifting points.
.,. In se rt a rubb er pad between t he floor jack/
wor kshop hoist a nd the lif ting poin ts .
The vehicle jack mode * must be activated so that
the au tomatic ad justment of the Adaptive Air
Suspens ion * d oes no t mak e it more difficult to
raise the ve hicl e with the floo r jack.
If you must lift your vehicle with a floor jack to
work underneath, be sure the vehicle is safely
supported on stands intended for this purpose .
F ront lifting point
The lift ing po int is located on the floor pan re in­
forcement about at the same leve l as the jack
mo unt ing point ¢
fig. 217 . Do not lift the vehi­
cle at the vertical sill reinforcement.
288
Rear lifting point
The li fting poin t is lo cated on the ve rtic al rein ­
f orcement o f th e lower s ill for the on -boar d ja ck
¢fig. 218 .
Lifting with vehicle jack
Refer to ¢ page 2 76.
Ln., WARNING
- To reduc e the r isk of s erious in ju ry and vehi­
cle dam age.
- Always lift the vehicle on ly at the special
wor ksh op hoist an d flo or jack lift points il ­
l ustrated
¢ fig. 217 and ¢fig . 218.
- Failur e to lift t he ve hicle at these points
could cause th e veh icle to tilt o r fall from
a lift if t he re is a cha nge in vehi cle w eight
dist ribution and balanc e. This mi ght hap­
p en, fo r exa mple , whe n he avy co mpo­
n en ts s uch as the e ngine blo ck or t ra n s­
mis sion a re removed .
- Wh en r em ov ing heavy com ponen ts like
t hese, an ch or veh icle t o hoi st or add corre ­
s p ond ing weights t o maintain the ce n ter of
gravi ty. Oth e rw ise, the vehicle mig ht til t o r
slip off t he hoist, causi ng serious pe rsona l
in jur y .
(D Note
- B e aw are of the fo llow ing poin ts bef ore lif t­
ing the vehicle:
- The vehicle should never be lifted or
jacked up from underneath the engine oil
pan, the transmission housing, the front
or rear axle or the body side members .
This could lead to serious damage .
- To avoid damage to the underbody or
chassis frame, a rubber pad must be in ­
serted between the floor jack and the lift
points .
- Before driving over a workshop hoist ,
check that the vehicle weight does not
exceed the permissible lifting capacity of
the hoist. ..,.

Technical data
Technical data
Vehicle specifications
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F ig . 220 Vehicle id entifica tion labe l
Vehicle Identification Number (VIN) in the
Infotainment system
0
0
0:, 0 ' J: .. a:,
~ Select in the Infotainment system: the I MENU I
button > left control button > Service & checks
> Vehicle information .
Vehicle Identification Number (VIN)
The VIN can be found in the Infotainment sys ­
tem, on the vehicle data label and under the
windshield on the driver's side*
¢ fig. 219.
290
Vehicle identification label
The vehicle identification label¢
fig. 220 is locat ­
ed in the luggage compartment under the cargo
floor cover.
The information of the vehicle identification label
can also be found in your Warranty
& Mainte­
nance booklet.
The st icker contains the follow ing vehicle data:
(D Vehicle Identifica tion Number (VIN)
@ Vehicle type, eng ine output, transmission
® Engine and transmission cod es
@ Paint and interior codes
® Optional equipment numbers
Safety compliance sticker
The safety compliance sticker is your assurance
that your new veh icle complies with all applicable
Federal Motor Vehicle Safety Standards which
were in effect at the time the vehicle was manu­
factured. You can find this sticker on the door
jamb on the driver's side. It shows the month and
year of production and the vehicle identification
number of your vehicle (perforation) as well as
the Gross Vehicle Weight Rating (GVWR) and the Gro ss Axle We ight Rating (GAWR).
High voltage warning label
The high voltage warn ing label is located in the
engine compartment next to the engine hood re­
lease. The spark ignition system complies w ith
the Canadian standard IC ES-002.
Weights
Gross Vehicle Weight Rating
The Gross Vehicle Weight Rating (GVWR), and
the Gross Axle Weight Rat ing (GAWR) for front
and rear are li sted on a sticker on the door jamb
on the driver 's side.
The Gross Vehicle Weight Rating includes the
weight of the basic vehicle plus full fuel tank, oil
and coolant, plus maximum load, which includes
passenger weigh t (150 lbs/68 kg per designated
seat ing position) and luggage weight
c::> ,&.. ..,.

Tech nical data
Gasoline engines
TT Roadster 2.0 , 4 cylinder
Maximum output SAE net hp@ rpm
Max imum torq ue SAE net lb-ft@ rpm
Displacement CID (cm
3
)
Engine oil with filter change1>
Fuel ¢ page231
ll For specific engine oil capac ities, please see
the most current information for the USA at http :/ /www .aud iusa.com/help/ma intenance or
for Canada at http ://www .aud i.ca/ca/b rand/ en/
your _aud i/ aud i_services_a nd/Ca re_and_M a i nte­
na n ce/ schedu le.htm l or call 1 (80 0) 82 2-2834.
292
220 @ 4500 -6200
258@ 1600 - 4400
121 (1984)