CHEVROLET AVEO 2002 Service Repair Manual

Fig. 50: Removing Shift Select Lever Knob
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Console Replacement
- Front Floorin Instrument Panel, Gages, and
Console.
3. Remove the shift select lever knob.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:19 PMPage 62 © 2005 Mitchell Repair Information Company, LLC.

Fig. 51: Shift Select Cover, Shift Select Housing & Connectors
Courtesy of GENERAL MOTORS CORP.
4. Disconnect the connectors.
5. Remove the shift select cover from the shift select housing.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 63 © 2005 Mitchell Repair Information Company, LLC.

Fig. 52: Shift Select Cover, Shift Select Housing & Connectors
Courtesy of GENERAL MOTORS CORP.
1. Connect the connectors to the shift select cover.
2. Install the shift select cover to the hole.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 64 © 2005 Mitchell Repair Information Company, LLC.

Fig. 53: Installing Shift Select Lever Knob
Courtesy of GENERAL MOTORS CORP.
3. Install the shift select lever knob.
4. Install the floor console. Refer to Console Replacement
- Front Floor in Instrument Panel, Gages, and
Console.
5. Connect the negative battery cable.
INPUT SHAFT SPEED SENSOR REPLACEMENT
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 65 © 2005 Mitchell Repair Information Company, LLC.

Fig. 54: ISS Sensor Electrical Connector
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Disconnect the input shaft speed (ISS) sensor electrical connector.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 66 © 2005 Mitchell Repair Information Company, LLC.

Fig. 55: ISS Sensor & Retaining Bolt
Courtesy of GENERAL MOTORS CORP.
3. Remove the ISS sensor retaining bolt.
4. Remove the ISS sensor from the transaxle.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 67 © 2005 Mitchell Repair Information Company, LLC.

Fig. 56: ISS Sensor & Retaining Bolt
Courtesy of GENERAL MOTORS CORP.
1. Install a new O-ring on the ISS sensor.
2. Install the ISS sensor and retaining bolt into the transaxle case.
Tighten: Ti
ghten the ISS sensor retaining bolt to 5.4 N.m (48 lb in).
IMPORTANT: Lubricate the O-ring with ISU DEXRON III.
NOTE: Refer to Fastener Notice
in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 68 © 2005 Mitchell Repair Information Company, LLC.

Fig. 57: ISS Sensor & Electrical Connector
Courtesy of GENERAL MOTORS CORP.
3. Connect the ISS sensor electrical connector.
4. Connect the negative battery cable.
OUTPUT SHAFT SPEED SENSOR REPLACEMENT
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 69 © 2005 Mitchell Repair Information Company, LLC.

Fig. 58: OSS Sensor Electrical Connector
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Disconnect the output shaft speed (OSS) sensor electrical connector.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 70 © 2005 Mitchell Repair Information Company, LLC.

Fig. 59: OSS Sensor Retaining Bolt
Courtesy of GENERAL MOTORS CORP.
3. Remove the OSS sensor retaining bolt.
4. Remove the OSS sensor from the transaxle.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 71 © 2005 Mitchell Repair Information Company, LLC.