service CHEVROLET CORVETTE 2008 6.G Service Manual

Racing or Other Competitive Driving
See your warranty book before using your vehicle for
racing or other competitive driving.
Notice:If you use your vehicle for racing or other
competitive driving, the engine may use more
oil than it would with normal use. Low oil levels can
damage the engine. For information on how to
add oil, seeEngine Oil on page 5-17.
Z06 Only: Be sure to check the oil level often during
racing or other competitive driving and keep the
level at or near the upper mark that shows the
proper operating range on the engine oil dipstick.
Except Z06: Be sure to check the oil level often
during racing or other competitive driving and keep
the level at or near 1 quart (1 L) above the upper
mark that shows the proper operating range on the
engine oil dipstick. After the competitive driving,
remove excess oil so that the level on the dipstick is
not above the upper mark that shows the proper
operating range.Vehicles with the Z51 performance package have
greaseable outer ends on both of the rear toe-links.
Under normal use, lubrication should be performed as
described in the maintenance schedule. SeeScheduled
Maintenance on page 6-4andRecommended Fluids
and Lubricants on page 6-12. If you use the vehicle for
racing, lubrication should be performed at the end of
each racing day. See your dealer/retailer for lubrication
and make sure any needed repairs are made at
once. Proper procedures for performing these services
can be found in the service manual. SeeService
Publications Ordering Information on page 7-17.
4-15

Before Leaving on a Long Trip
To prepare your vehicle for a long trip, consider having
it serviced by your dealer/retailer before departing.
Things to check on your own include:
Windshield Washer Fluid:Reservoir full? Windows
clean — inside and outside?
Wiper Blades:In good shape?
Fuel, Engine Oil, Other Fluids:All levels checked?
Lamps:Do they all work and are lenses clean?
Tires:Are treads good? Are tires inated to
recommended pressure?
Weather and Maps:Safe to travel? Have
up-to-date maps?
Highway Hypnosis
Always be alert and pay attention to your surroundings
while driving. If you become tired or sleepy, nd a
safe place to park your vehicle and rest.
Other driving tips include:
Keep the vehicle well ventilated.
Keep interior temperature cool.
Keep your eyes moving — scan the road ahead
and to the sides.
Check the rearview mirror and vehicle instruments
often.
Hill and Mountain Roads
Driving on steep hills or through mountains is different
than driving on at or rolling terrain. Tips for driving
in these conditions include:
Keep the vehicle serviced and in good shape.
Check all uid levels and brakes, tires, cooling
system, and transmission.
Going down steep or long hills, shift to a
lower gear.
4-18

If you put things inside your vehicle — like
suitcases, tools, packages or anything else — they
will go as fast as the vehicle goes. If you have to
stop or turn quickly, or if there is a crash, they will
keep going.
{CAUTION:
Things you put inside your vehicle can
strike and injure people in a sudden stop
or turn, or in a crash.
Put things in the rear area of your
vehicle. Try to spread the weight
evenly.
Never stack heavier things, like
suitcases, inside the vehicle so that
some of them are above the tops of
the seats.
Do not leave an unsecured child
restraint in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Towing
Towing Your Vehicle
The vehicle was neither designed nor intended to be
towed with any of its wheels on the ground.
Consult your dealer/retailer or a professional towing
service if the disabled vehicle needs to be towed.
SeeRoadside Assistance Program on page 7-8.
Notice:Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always put your vehicle on a atbed truck.
Recreational Vehicle Towing
Notice:Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always put your vehicle on a atbed truck.
The vehicle was neither designed nor intended to be
towed with any of its wheels on the ground. If the vehicle
must be towed, see “Towing Your Vehicle” earlier in this
section.
Towing a Trailer
Your vehicle is neither designed nor intended to tow
a trailer.
4-29

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-11
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-17
Engine Oil Life System..................................5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid.........................5-27
Manual Transmission Fluid.............................5-27
Hydraulic Clutch...........................................5-27
Engine Coolant.............................................5-28
Coolant Surge Tank Pressure Cap..................5-31Engine Overheating.......................................5-31
Overheated Engine Protection
Operating Mode........................................5-33
Cooling System............................................5-34
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-41
Brakes........................................................5-42
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Headlamp Aiming...........................................5-51
Bulb Replacement..........................................5-52
High Intensity Discharge (HID) Lighting............5-52
Halogen Bulbs..............................................5-52
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-53
Taillamps, Turn Signal, and Stoplamps............5-54
Replacement Bulbs.......................................5-55
Windshield Replacement.................................5-55
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-58
Winter Tires.................................................5-59
Tire Sidewall Labeling...................................5-60
Tire Terminology and Denitions.....................5-62
Run-Flat Tires..............................................5-64
Section 5 Service and Appearance Care
5-1

Ination - Tire Pressure.................................5-66
High-Speed Operation...................................5-68
Tire Pressure Monitor System.........................5-68
Tire Pressure Monitor Operation.....................5-70
Tire Inspection and Rotation...........................5-72
When It Is Time for New Tires.......................5-73
Buying New Tires.........................................5-74
Different Size Tires and Wheels......................5-75
Uniform Tire Quality Grading..........................5-76
Wheel Alignment and Tire Balance..................5-78
Wheel Replacement......................................5-78
Tire Chains..................................................5-81
Lifting the Vehicle.........................................5-81
If a Tire Goes Flat........................................5-86
Appearance Care............................................5-87
Interior Cleaning...........................................5-87
Fabric/Carpet...............................................5-88
Coated Moldings...........................................5-89
Leather.......................................................5-89
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-90
Cargo Cover and Convenience Net.................5-90
Care of Safety Belts......................................5-90
Weatherstrips...............................................5-91
Washing Your Vehicle...................................5-91
Cleaning Exterior Lamps/Lenses.....................5-91Finish Care..................................................5-92
Windshield and Wiper Blades.........................5-93
Removable Roof Panel..................................5-93
Convertible Top............................................5-94
Aluminum or Chrome-Plated Wheels
and Trim..................................................5-94
Tires...........................................................5-95
Finish Damage.............................................5-95
Underbody Maintenance................................5-96
Fiberglass Springs (Composite Springs)...........5-96
Chemical Paint Spotting.................................5-96
Vehicle Care/Appearance Materials..................5-97
Vehicle Identication......................................5-98
Vehicle Identication Number (VIN).................5-98
Service Parts Identication Label.....................5-98
Electrical System............................................5-99
Add-On Electrical Equipment..........................5-99
Headlamp Wiring..........................................5-99
Windshield Wiper Fuses................................5-99
Power Windows and Other Power Options.......5-99
Fuses and Circuit Breakers..........................5-100
Instrument Panel Fuse Block........................5-100
Engine Compartment Fuse Block...................5-104
Capacities and Specications........................5-107
Section 5 Service and Appearance Care
5-2

Service
For service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and Modications
When non-dealer/non-retailer accessories are added to
your vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems like
antilock brakes, traction control and stability control.
Some of these accessories could even cause
malfunction or damage not covered by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your GM
dealer/retailer can accessorize your vehicle using
genuine GM Accessories. When you go to your GM
dealer/retailer and ask for GM Accessories, you will know
that GM-trained and supported service technicians will
perform the work using genuine GM Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 1-56.
5-3

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or
emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless entry transmitters, may
contain perchlorate materials. Special handling may
be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work, you
should use the proper service manual. It tells you much
more about how to service your vehicle than this
manual can. To order the proper service manual, see
Service Publications Ordering Information on page 7-17.
5-4

Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-56.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-16.
Adding Equipment to the Outside of
the Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This can cause wind noise
and can affect fuel economy and windshield washer
performance. Check with your dealer/retailer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of your vehicle. To help
keep the engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies your
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 5-98.
Gasoline Octane
If your vehicle has the 6.2L V8 engine (VIN Code W),
use premium unleaded gasoline with a posted
octane rating of 91 or higher. You can also use regular
unleaded gasoline rated at 87 octane or higher, but
your vehicle’s acceleration could be slightly reduced,
and you might notice a slight audible knocking
noise, commonly referred to as spark knock. If the
octane is less than 87, you might notice a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you could damage the engine.
If you are using gasoline rated at 87 octane or higher
and you hear heavy knocking, the engine needs service.
5-5

If your vehicle has the 7.0L V8 engine (VIN Code E),
use premium unleaded gasoline with a posted octane
rating of 91 or higher. For best performance, use
premium unleaded gasoline with a posted octane
rating of 93. In an emergency, you can use regular
unleaded gasoline with an octane rating of 87 or higher.
If 87 octane fuel is used, do not perform any aggressive
driving maneuvers such as wide open throttle
applications. You might also hear audible spark knock
during acceleration. Rell the tank with premium fuel
as soon as possible to avoid damaging the engine.
If you are using gasoline rated at 91 octane or higher
and you hear heavy knocking, the engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM specication
D 4814 in the United States or CAN/CGSB-3.5 or
3.511 in Canada. Some gasolines contain an
octane-enhancing additive called methylcyclopentadienyl
manganese tricarbonyl (MMT). We recommend
against the use of gasolines containing MMT.
SeeAdditives on page 5-7for additional information.
California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance might be affected. The malfunction
indicator lamp could turn on and your vehicle might fail
a smog-check test. SeeMalfunction Indicator Lamp
on page 3-45. If this occurs, return to your authorized
dealer/retailer for diagnosis. If it is determined that
the condition is caused by the type of fuel used, repairs
might not be covered by the vehicle warranty.
5-6

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, you should not have to add anything to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if your vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline. Also,
your dealer/retailer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available in
your area. We recommend that you use these gasolines,
if they comply with the specications described earlier.
However, E85 (85% ethanol) and other fuels containing
more than 10% ethanol must not be used in vehicles that
were not designed for those fuels.Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under your
warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance
of the emission control system could be affected.
The malfunction indicator lamp might turn on. If this
occurs, return to your dealer/retailer for service.
5-7