steering CHEVROLET DYNASTY 1993 Service Manual

CLOCKSPRING
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
SO COULD RESULT IN ACCIDENTAL AIR BAG DE-
PLOYMENT, AND POSSIBLE INJURY.
WHEN AN UNDEPLOYED AIR BAG ASSEMBLY
IS TO BE REMOVED FROM THE STEERING
WHEEL, DISCONNECT BATTERY GROUND CA-
BLE AND ISOLATE. ALLOW SYSTEM CAPACI-
TOR TO DISCHARGE FOR TWO MINUTES, THEN
BEGIN AIR BAG REMOVAL.
REMOVAL
(1) Place the front wheels in the straight ahead po-
sition before starting the repair. (2) Disconnect battery negative cable and isolate.
(3) Wait two minutes for the reserve capacitor to
discharge before removing undeployed module. (4) Remove the air bag module.
(5) Remove Speed Control switch and connector if
so equipped or cover. (6) Disconnect horn terminals.
(7) Remove the steering wheel.
(8) Remove upper and lower steering column
shrouds to gain access to clockspring wiring. (9) Disconnect the 2-way connector between the
clockspring and the instrument panel wiring harness
on top of the fuse block. (10) To remove, pull clockspring assembly from the
steering column by lifting locating fingers as neces-
sary. The clockspring cannot be repaired, and must
be replaced if faulty.
INSTALLATION
(1) Snap clockspring onto the steering column. If
the clockspring is not properly positioned, follow the
clockspring centering procedure before installing
steering wheel. (2) Connect the clockspring to the instrument
panel harness, ensure wiring locator clips are prop-
erly seated on wiring trough. Ensure harness locking
tabs are properly engaged. (3) Install steering column shrouds. Be sure air
bag wire is inside of shrouds. (4) Front wheels should still be in the straight-
ahead position. Install steering wheel, ensure the
flats on hub align with clockspring. Pull the horn
lead through the smaller upper hole. Pull the air bag
and speed control leads through the larger bottom
hole. Ensure leads are not pinched under the steer-
ing wheel. (5) Connect the horn lead wire, then the air bag
lead wire to the air bag module. (6) Install the air bag module and tighten nuts to
9to11N Im (80 to 100 in. lb.) torque.
(7) Install speed control switch and connector or
cover. (8) Do not connect battery negative cable. Refer to
Air Bag Systems Check for proper procedure.
CLOCKSPRING CENTERING PROCEDURE
If the rotating tape within the clockspring is not
positioned properly with the steering wheel and the
front wheels, the clockspring may fail during use.
The following procedure MUST BE USED to center
the clockspring if it is not known to be properly po-
sitioned, or if the front wheels were moved from the
straight ahead position.
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
THIS COULD RESULT IN ACCIDENTAL AIR BAG
DEPLOYMENT AND POSSIBLE INJURY.
WHEN AN UNDEPLOYED AIR BAG ASSEMBLY
IS TO BE REMOVED FROM THE STEERING
WHEEL, DISCONNECT BATTERY GROUND CA-
BLE AND ISOLATE. ALLOW SYSTEM CAPACI-
TOR TO DISCHARGE FOR TWO MINUTES, THEN
BEGIN AIR BAG REMOVAL. (1) Place front wheels in the straight ahead posi-
tion. (2) Wait two minutes for the reserve capacitor to
discharge before removing undeployed module. (3) Refer to Steering Wheel procedures for removal
of air bag module and steering wheel. (4) Depress the two plastic locking pins to disen-
gage locking mechanism (Fig. 10). (5) Keeping locking mechanism disengaged, rotate
the clockspring rotor in the CLOCKWISE DIREC-
TION to the end of travel. Do not apply excessive
torque. (6) From the end of travel, rotate the rotor two full
turns and a half in the counterclockwise direction.
The horn wire should end up at the top and the squib
wire at the bottom. Engage clockspring locking
mechanism. (7) Refer to Steering Wheel procedures for installa-
tion of steering wheel and air bag module. (8) Do not connect battery negative cable. Refer to
Air Bag System Check for proper procedure.
8M - 6 RESTRAINT SYSTEMS Ä

STEERING WHEEL
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
THIS COULD RESULT IN ACCIDENTAL AIR BAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY. WHEN AN UNDEPLOYED AIR BAG ASSEMBLY
IS TO BE REMOVED FROM THE STEERING
WHEEL, DISCONNECT BATTERY GROUND CA-
BLE AND ISOLATE. ALLOW SYSTEM CAPACI-
TOR TO DISCHARGE FOR TWO MINUTES.
BEGIN AIR BAG REMOVAL.
REMOVAL
(1) Make sure front wheels are straight, and steer-
ing column is locked in place. (2) Disconnect battery negative cable and isolate.
(3) Wait two minutes for the reserve capacitor to
discharge before removing undeployed module. (4) Remove four nuts attaching air bag module
from the back side of steering wheel. (5) Lift module, and disconnect connector from rear
of module. (6) Remove speed control switch and connector if
so equipped or cover. (7) Remove steering wheel retaining nut.
(8) Remove steering wheel with steering wheel
puller Tool C-3428B.
INSTALLATION
(1) If the clockspring is not properly positioned or if front wheels were moved, follow the clockspring
centering procedure before installing steering wheel.
With the front wheels in the straight ahead position.
Position the steering wheel on the steering column.
Making sure to fit the flats on the hub of the steer-
ing wheel with the formations on the inside of the
clockspring. Pull the air bag and speed control wires
through the lower, larger hole in the steering wheel
and the horn wire through smaller hole at the top.
Make sure not to pinch wires (Fig. 11).
(2) Install retaining nut, and tighten to 61 N Im (45
ft. lbs.) torque. (3) Connect horn wiring lead.
(4) Connect 4-way connector to speed control
switch and attach switch to steering wheel. (5) Connect air bag lead wire to air bag module,
and secure module to steering wheel. (6) Do not connect negative battery cable. Refer to
Air Bag System Check for proper procedure.
STEERING COLUMN SWITCHES
This procedure covers the removal and installation
of the steering wheel and clockspring. Once the
steering wheel and clockspring have been removed,
refer to the appropriate section of this service man-
ual for switch replacement.
WARNING: BEFORE BEGINNING ANY AIR BAG
SYSTEM REMOVAL OR INSTALLATION PROCE-
DURES, REMOVE AND ISOLATE THE BATTERY
NEGATIVE (-) CABLE (GROUND) FROM THE VEHI-
CLE BATTERY. THIS IS THE ONLY SURE WAY TO
DISABLE THE AIR BAG SYSTEM. FAILURE TO DO
THIS COULD RESULT IN ACCIDENTAL AIR BAG
DEPLOYMENT AND POSSIBLE INJURY.
WHEN AN UNDEPLOYED AIR BAG ASSEMBLY
IS TO BE REMOVED FROM THE STEERING
WHEEL, DISCONNECT BATTERY GROUND CA-
BLE AND ISOLATE. ALLOW SYSTEM CAPACI-
Fig. 10 Clockspring (Auto-Locking)
Fig. 11 Steering Wheel Wiring
Ä RESTRAINT SYSTEMS 8M - 7

TOR TO DISCHARGE FOR TWO MINUTES.
BEGIN AIR BAG REMOVAL.
REMOVAL
(1) Disconnect battery negative cable, and isolate.
(2) Wait two minutes for the reserve capacitor to
discharge before removing undeployed module. (3) Remove four nuts attaching air bag module
from the back side of steering wheel. (4) Lift module, and disconnect connector from rear
of module. (5) Remove speed control switch and connector if
so equipped or cover. (6) Remove steering wheel.
(7) Unsnap clockspring, and remove it. (8) Refer to the appropriate section for switch re-
placement.
INSTALLATION
(1) Snap clockspring on to steering column. Assure
the 4 way connector is still seated. (2) Install steering wheel.
(3) Install speed control switch and connector or
cover. (4) Connect clockspring wiring connector to the
module. (5) Install four nuts to module, and tighten to 9 to
11 N Im (80 to 100 in. lbs.) torque.
(6) Do not connect negative battery cable. Refer to
Air Bag System Check for proper procedure.
8M - 8 RESTRAINT SYSTEMS Ä

(1) Be sure that the module has a battery feed
from the 20 Amp breaker in cavity 1 of the black
connector. Also affected would be the optical horn
and the stop lamps. (2) Be sure that the module has an ignition feed
from 5 Amp fuse in cavity 8 of the black connector.
Also affected would be the body computer, instru-
ment cluster and message center. (3) Be sure that the module has a ground from the
right side cowl behind the body computer to the cav-
ity 5 of the black connector. (4) Be sure that you are supplying a good ground
to the programming wire. (5) If the above circuits are good, replace the Re-
ceiver Module. CONDITION: Doors can be locked or unlocked with
the Keyless Entry transmitter. But the doors will not
lock. The Vehicle Theft Alarm system will not arm,
when using only the power door LOCK switch in the
driver's door. (1) Be sure you have not left key in the ignition
column lock cylinder. (2) If step 1 is OK, check the Key in Lock switch
circuit in the steering column for a short to ground. (3) In this problem the body computer controls the
LOCK function. Be sure that it is providing a battery
voltage output to the door lock relay. The door lock
relay controls the door lock motors. CONDITION: Doors will lock but Vehicle Theft
System will not arm when using the transmitter. (1) The Keyless Entry Receiver Module controls
the door lock signal to the door lock relay. The door
lock relay controls the door lock motors. Check for
battery voltage at cavity 10 of the Theft Alarm mod-
ule from the Receiver module. (2) If voltage is OK, replace Receiver module.
CONDITION: All doors except driver's door will
lock with the transmitter. (1) Test the driver's door output of the Receiver
Module for a ground. (2) If there is no ground at the pin, replace the Re-
ceiver module. (3) If there is a ground at the output, replace the
door lock motor. CONDITION: Only driver's door will lock with the
transmitter.
² Repair ground circuit to unlock relay
² Replace unlock relay
CONDITION: Doors do not lock with the transmit-
ter, but still get horn CHIRP that indicates that they
did lock. Replace Receiver module. CONDITION: Doors will lock with the transmitter
but there is no horn CHIRP. (1) Press horn button, listen horn sound.
(2) If the horn sounded, change horn relay. (3) Still no CHIRP, check continuity between the
horn relay and the receiver output pin. Repair as
necessary. (4) Still no horn CHIRP, replace the receiver mod-
ule. (5) If using a DRB II, refer to Body Diagnostic Pro-
cedures.
REMOTE KEYLESS MODULE REPLACEMENT
(1) Remove lower right instrument panel silencer.
(2) Remove glove box assembly.
(3) Remove three screws attaching the mounting
bracket to instrument panel. (4) Lower bracket and module assembly, to discon-
nect wire connector. (5) Remove two screws attaching the Remote Key-
less entry Module to bracket. (6) Remove two screws attaching the security mod-
ule to bracket. (7) To installation reverse above procedures.
LAMP OUTAGE MODULE REPLACEMENT
(1) Remove lower right instrument panel silencer.
(2) Remove glove box and ash receiver module.
(3) Remove three screws attaching the mounting
bracket to instrument panel. (4) Lower bracket and module assembly, to discon-
nect wire connectors. (5) Remove two screws attaching the Lamp Outage
Module to bracket. (6) Remove two screws attaching the security mod-
ule to bracket. (7) To installation reverse above procedures.
DOOR LOCK INHIBIT
The power door lock inhibit system prevents the
doors from being locked using the power door locks
when either of two conditions occur: (1) The key is in the ignition switch and any of the
doors are open. The ignition switch does not have to
be ON. (2) The key is in the ignition switch and the head-
lamp are on.
AC, AG, AJ AND AY BODIES
With the ignition switch in the ON or OFF position
and the driver's door open the Body Controller will
ignore the command to lock the power door locks.
Once the key is removed, or the driver's door is
closed, the Body Controller will allow the power door
locks to lock. Refer to Body Diagnostic Procedure
Manual for further testing procedures.
8P - 6 POWER LOCKS Ä

CHIME WARNING/REMINDER SYSTEM
CONTENTS
page page
BODY CONTROLLER REPLACEMENT ........ 5
CHIME MODULE REPLACEMENT AA and AP BODIES .............................. 5
CHIME SYSTEM DIAGNOSISÐAA AND AP BODIES .............................. 2
CHIME SYSTEM DIAGNOSISÐAC, AG, AJ AND AY BODIES ....................... 3
CHIME WARNING/REMINDER SYSTEM TEST . 1 GENERAL INFORMATION
.................. 1
HEADLAMP SWITCH REPLACEMENT ........ 5
KEY-IN SWITCH REPLACEMENT ............ 5
SEAT BELT BUCKLE REPLACEMENT ........ 5
SEAT BELT BUCKLE SWITCH TEST BUZZER SYSTEM .............................. 1
SERVICE PROCEDURES ................... 5
TIMED BUZZER-RELAY TESTÐAP BODY ..... 1
GENERAL INFORMATION
WARNING: ON VEHICLES EQUIPPED WITH AN AIR
BAG REFER TO THE AIR BAG PORTION OF THIS
SECTION FOR STEERING WHEEL OR SWITCH RE-
MOVAL AND INSTALLATION PROCEDURES.
BUZZER SYSTEM
The seat belt warning system uses both visual and
audible signals. A combined seat belt and key warn-
ing buzzer with a red light on the instrument panel. The system will always illuminate the seat belt
warning lamp for four to eight seconds when the ig-
nition switch is turned to the ON position. Also, only
if the driver does not fasten his seat belt, the buzzer
will sound during the same time interval. Passenger
belts are not connected to the system. A timed buzzer-relay is used to operate the system
for the time period. It consists of a time delay mech-
anism and buzzer assembly. Only the driver's seat
belt buckle has a switch that is connected to the sys-
tem.
CHIME WARNING/REMINDER SYSTEM
The chime warning/reminder system is similar in
operation to the buzzer system except for a more
pleasant sounding tone. This chime type tone sounds
for all three warning/reminder conditions; namely
headlamps left on, keys left in ignition and fasten
seat belt.
TIMED BUZZER-RELAY TESTÐAP BODY
PREPARATION
(1) Remove timed buzzer-relay (Fig. 1).
(2) Connect one end of a jumper wire to a 12 volt
supply. (3) Connect a test lamp equipped with a number
194 lamp or equivalent, between terminal number 3
of relay and ground. (4) Ground terminals 2 and 5 of relay.
TEST
(1) Connect 12 volt jumper wire to terminal num-
ber 4 of timed buzzer-relay, look at test lamp and lis-
ten for buzzer. (2) Test lamp should come on and buzzer should
sound for four to eight seconds and then both should
go off; if not, replace timed buzzer-relay. (3) If operation is okay, check all wiring in vehicle
for opens, shorts, or poor connections.
SEAT BELT BUCKLE SWITCH TEST BUZZER
SYSTEM
Test timed buzzer-relay. If it checks OK, check the
wiring between seat belt buckle and ground. The
wire that goes to terminal 5 of relay from buckle
switch, refer to Fig. 2 and 3. If they check out okay,
replace buckle switch.
CHIME WARNING/REMINDER SYSTEM TEST
FASTEN SEAT BELTS
To test the fasten seat belts function, turn the ig-
nition switch to the ON position with the driver's
seat belt unbuckled. The seat belt warning lamp
should light for four to eight seconds and the tone
should sound three to five times.
Fig. 1 Timed Buzzer-Relay Terminal Identification
Ä CHIME WARNING/REMINDER SYSTEM 8U - 1

HEADLAMPS LEFT ON
To test the headlamps left on function, turn head-
lamps on with drivers door open. Chime should
sound until headlamps are turned off or drivers door
is closed.
KEY LEFT IN IGNITION
To test the key left in ignition function, insert key
into the ignition and open drivers door. Chime
should sound until key is removed from ignition or
drivers door is closed.
CHIME SYSTEM DIAGNOSISÐAA AND AP BODIES
WARNING: ON VEHICLES EQUIPPED WITH AN AIR
BAG REFER TO THE AIR BAG PORTION OF THIS SECTION FOR STEERING WHEEL OR SWITCH RE-
MOVAL AND INSTALLATION PROCEDURES.
CONDITION: NO TONE WHEN IGNITION
SWITCH IS TURNED ON AND DRIVERS SEATBELT OR AUTOMATIC SHOULDER HARNESSIS UNBUCKLED
PROCEDURE
(1) Check seat belt buckle switch (drivers seat) or
rotary switch in automatic shoulder harness retrac-
tor for a ground when unbuckled. (2) Check for battery feed at terminal 6 and igni-
tion feed at terminal 4 of chime module (Fig. 4 and
5).
Fig. 3 Seat Belt Warning System Diagnosis
Fig. 4 Chime Module Terminal IdentificationFig. 2 Buzzer System Wiring Schematic
8U - 2 CHIME WARNING/REMINDER SYSTEM Ä

WIRING AND COMPONENT IDENTIFICATION
CONTENTS
page page
AA BODY C, D, P ...................... 19
AC BODY C,D ......................... 37
AG BODY ............................. 61 AJ BODY
.............................. 77
AP BODY D, P ......................... 94
AY BODY-C ........................... 111
The wiring and components shown in this section
are divided into groups by vehicle line. When locat-
ing a specific harness routing or component, first
turn to the appropriate index, then look up the fig-
ure number that applies.Page numbers at the top of each page do not refer to figure numbers.
Throughout this section references may be made to
a particular vehicle by letter or number designation.
A chart showing the breakdown of these is shown in
the general information section.
AA BODY C, D, P
Caption Fig.
Anti Lock Brake System Wiring .....................4
Body Left Side Wiring ...........................6
Body Right Side Wiring ..........................5
Deck Lid Wiring ..............................1
Door Wiring (Body Side) .........................7
Door Wiring (Front) ............................8
Door Wiring (Rear) ............................9
Engine Compartment Wiring ......................16
Engine Wiring 2.5L ............................19
Engine Wiring 2.5L Flex Fuel ......................20Caption Fig.
Engine Wiring 3.0L ............................21
Front End Lighting ............................22
Ground Strap Locations .........................15
Instrument Panel Wiring .................. .11, 12, 13
Rear End Wiring ..............................2
Steering Column Wiring .........................10
Transmission Wiring ...........................17
Transmission Wiring ETAX .......................18
Trunk Wiring ................................3
Underhood Lamp Wiring ........................14
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 19

Fig. 9 Door Wiring (Rear) AA Body
Fig. 10 Steering Column Wiring AA Body
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 25

AC BODY C,D
Caption Fig.
Air Suspension Wiring ..........................4
Body Left Side Wiring ...........................8
Body Right Side Wiring ..........................9
Cellular Phone Wiring ...........................7
Deck Lid Wiring ..............................5
Door Wiring (Body) ...........................10
Door Wiring (Front) ...........................11
Door Wiring (Rear) ............................12
Engine Wiring 2.5L ............................27
Engine Wiring 3.0L ............................28
Engine Wiring 3.3L, 3.8L ........................29
Engine Compartment Wiring 2.5L ................18, 19
Engine Compartment Wiring 3.0L .............20, 22, 23
Engine Compartment Wiring 3.3L, 3.8L ..........21, 22, 23Caption Fig.
Front End Lighting (Aero Headlamps) ................32
Front End Lighting (Concealed Headlamps) ............33
Ground Strap Locations .........................30
Heated Rear Window Wiring .......................6
Instrument Panel Wiring .................. .13, 14, 15
Load Leveling Wiring ...........................3
Radiator Fan Assembly .........................31
Rear End Wiring (Chrysler) .......................1
Rear End Wiring (Dodge) ........................2
Steering Column Wiring .........................16
Transmission Wiring 2.5L .......................24
Transmission WIring 3.0L .......................25
Transmission Wiring 3.3L, 3.8L ....................26
Underhood Lamp Wiring ........................17
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 37

Fig. 16 Steering Column Wiring AC Body
Fig. 17 Underhood Lamp Wiring
Ä WIRING AND COMPONENT IDENTIFICATION 8W - 49