service CHEVROLET KODIAK 2006 User Guide

Engine Checks Before Operating
When you have started your engine, let it run for
20 to 30 seconds before you put a load on the engine.
But do not leave the vehicle while the engine is running.
Avoid unnecessary idling of diesel engine equipped
vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature causes
several conditions which affect engine operation and
reduce engine life.
The engine should be permitted to go through a
warm-up period. Operate the vehicle at a minimum
of 600 rpm during the warm-up period. During this period
and during operation, the following observations
should be made.During this warm-up period, check your warning lights
and gages:•If oil pressure does not begin to rise within
15 seconds of starting, stop the engine and find the
cause. SeeOil Pressure Gage on page 3-38for
more information.
•If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating. SeeEngine
Coolant Temperature Gage on page 3-36for more
information.
•If you have air brakes, the dual-needle air pressure
gage should read at least 115 psi (790 kPa) for
both service systems before you try to move
the vehicle. When air pressure is below 60 psi
(420 kPa), the LOW AIR light will come on and you
will hear a tone alarm. SeeBrake System Warning
Light on page 3-33for more information. If the
pressure does not build up or drops during warm-up,
stop the engine and find the cause before you try
to move the vehicle. Recommended air pressure
before driving is 120 psi (830 kPa). SeeAir
Pressure Gage on page 3-47for more information.
2-24

Locking Hubs
Turn the dial of the hublock (A) from the “Free” position
to the “Lock” position to lock the front axle.
Turn the dial of the hublock (A) from the “Lock” position
to the “Free” position to unlock the axle.
You do not have to back the vehicle up to disengage
the hublocks.If your vehicle is equipped
with four-wheel drive, the
transfer case knob is
located to the right of the
steering wheel on the
instrument panel. Use this
knob to shift into and
out of four-wheel drive.
An indicator light will show you which position the
transfer case is in. The indicator lights will come on
briefly when you turn on the ignition and one will stay on.
If the lights do not come on, you should take your
vehicle to your dealer for service. An indicator light will
flash while shifting the transfer case. It will remain
illuminated when the shift is complete. If for some
reason the transfer case cannot make a requested shift,
it will return to the last chosen setting. Hublock Dial Location
Hublock Dial
2-36

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn .............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Turn and Lane-Change Signals........................3-8
Headlamp High/Low-Beam Changer..................3-8
Windshield Wipers..........................................3-9
Windshield Washer.......................................3-10
Cruise Control..............................................3-10
Exterior Lamps.............................................3-14
Headlamps on Reminder................................3-15
Daytime Running Lamps (DRL).......................3-15
Marker Lamps..............................................3-16
Instrument Panel Brightness...........................3-16
Dome Lamps ...............................................3-16
Entry Lighting...............................................3-17
Reading Lamps............................................3-17
Instrument Panel Switchbank..........................3-18
Accessory Power Outlet(s).............................3-19
Ashtray(s) and Cigarette Lighter......................3-20Climate Controls............................................3-20
Climate Control System.................................3-20
Outlet Adjustment.........................................3-24
Rear Heating System....................................3-24
Warning Lights, Gages, and Indicators............3-25
Instrument Panel Cluster................................3-26
Speedometer and Odometer...........................3-27
Trip Odometer..............................................3-27
Tachometer.................................................3-27
Engine Speed Limiter....................................3-28
Safety Belt Reminder Light.............................3-28
Safety Belt Reminder Tone............................3-28
Airbag Readiness Light..................................3-29
Airbag Off Light............................................3-30
Charging System Light..................................3-31
Voltmeter Gage............................................3-32
Service Transmission Warning Light................3-32
Range Inhibit Warning Indicator......................3-33
Brake System Warning Light..........................3-33
Anti-Lock Brake System Warning Light.............3-35
Trailer Anti-Lock Brake System Warning Light . . .3-36
Engine Coolant Temperature Gage..................3-36
Section 3 Instrument Panel
3-1

Airbag Readiness Light
If your vehicle has airbags, there is an airbag readiness
light on the instrument panel, which shows the airbag
symbol. The system checks the airbag’s electrical
system for malfunctions. The light tells you if there is an
electrical problem. The system check includes the
airbag sensors, the airbag modules, the wiring, the
passenger airbag suppression circuit and the crash
sensing and diagnostic module. For more information on
the airbag system, seeAirbag System on page 1-50.
This light will come on
when you start your
vehicle, and it will flash for
a few seconds. Then the
light should go out. This
means the system is ready.
If the airbag readiness light stays on after you start the
vehicle or comes on when you are driving, your
airbag system may not work properly. Have your vehicle
serviced right away.The airbag readiness light should flash for a
few seconds when you turn the ignition key to RUN or
START. If the light doesn’t come on then, have it
fixed so it will be ready to warn you if there is a problem.
{CAUTION:
If the airbag readiness light stays on after you
start your vehicle, it means the airbag system
may not be working properly. The airbags in
your vehicle may not inate in a crash, or they
could even inate without a crash. To help
avoid injury to yourself or others, have your
vehicle serviced right away if the airbag
readiness light stays on after you start your
vehicle.
3-29

{CAUTION:
If the airbag readiness light ever comes on
when you have turned off the airbag, it means
that something may be wrong with the airbag
system. The right front passenger’s airbag
could inate even though the switch is off. If
this ever happens, do not let anyone whom the
national government has identied as a
member of a passenger airbag risk group sit in
the right front passenger’s position (for
example, do not secure a rear-facing child
restraint in the right front passenger’s seat)
until you have your vehicle serviced. See
Airbag Off Switch on page 1-58andAirbag
Readiness Light on page 3-29for more on this,
including important safety information.
Charging System Light
The charging system light
may be located in the
instrument panel cluster, or
with the auxiliary warning
lights in the center of
the instrument panel.
It should come on briefly when you turn on the ignition,
before the engine is running, as a check to show
that it is working.
If it stays on, or comes on while you are driving, have
your vehicle checked right away. You could have a loose
generator drive belt or some other problem.
Driving while this light is on will drain your battery. If you
must drive a short distance with the light on, turn off
your radio and other accessories. Sustained driving with
a generator failure could result in a lack of back-up
braking if the engine quits or the power steering pump
should fail.
3-31

Voltmeter Gage
When your engine is
running, the voltmeter
gage shows the charging
system voltage.
Readings in either warning zone indicate a possible
problem in the electrical system.
Readings in the low warning zone may occur when a
large number of electrical accessories are operating in
the vehicle and the engine is left at an idle for an
extended period. This condition is normal since the
charging system may not be able to provide full power
at engine idle. As engine speeds are increased, this
condition should correct itself because higher engine
speeds allow the charging system to create maximum
power.
You can only drive a short time on the battery. Be sure
to shut off the radio, the fan or any unnecessary
accessories and have the system serviced.
Service Transmission Warning Light
If your vehicle has an Allison®automatic transmission,
certain transmission malfunctions will turn this light on.
This light is located with
the auxiliary warning lights
in the center of the
instrument panel.
If this light comes on while you are driving, do not use
the transmission shift control or you may lose forward
gears. The computer for the transmission senses
a problem and chooses a gear to stay in so that you
can drive the vehicle in that gear. You may not be able
to drive as fast or back up when this light is on.
Notice:If you continue driving your vehicle after
the transmission warning light comes on, you could
damage the transmission. While this light is on,
the transmission cannot operate in all gears. If you
attempt to shift gears, the vehicle may not
continue to move. Do not attempt to shift gears
while the transmission warning light is on. Instead,
drive directly to a GM dealer for service. If you
cannot drive to a dealer immediately, have the
vehicle towed.
3-32

If the service brakes soon
warning light comes on, it
means there may be
something wrong in the
brake system.
When this light comes on, you will also hear a warning
tone. Have the system repaired immediately.
Both of these lights should come on briefly every time
you start your engine. If they don’t come on then,
have them fixed so they will be ready to warn you if
there’s a problem. If one or both of these warning lights
stay on after you start the engine, there could be a
brake problem. Have your brake system inspected
right away.
If one or both of these lights come on while you are
driving, pull off the road and stop carefully. You
may notice that the pedal is harder to push, or the pedal
may go closer to the floor. It may take longer to stop.
If the BRAKE light is still on, have the vehicle towed for
service. SeeTowing Your Vehicle on page 4-37. See
“Hydraulic Brake Systems” underBraking on page 4-6
for further information.Parking Brake Warning Light
This light will also come on when you set the parking
brake. The light will stay on if your parking brake
does not release fully.
Air Brake System Warning Light
Vehicles with air brake systems have a brake system
warning light on the instrument panel.
The LOW AIR warning light should come on, as a
check, whenever you start the engine. However, it is
designed to come on, and stay on, when brake reservoir
pressure has dropped below 60 psi (410 kPa).
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3-34

When the warning light comes on while you are driving,
you should drive only as far as the nearest point of
safety and then stop the vehicle. Here’s a very important
thing for you to know:
{CAUTION:
If the air brake system warning light comes on
and the warning tone sounds, the vehicle can
stop suddenly and without further warning.
This is because the parking brake will come on
if the pressure falls below 35 to 45 psi (240 to
310 kPa). You or others could be injured. If the
air brake system warning light comes on and
the warning tone sounds, stop as soon as you
can. You will not know how quickly the system
is losing pressure, so be aware that the
parking brake may come on suddenly.
Anti-Lock Brake System
Warning Light
This light will come on
briefly when you start your
engine, then it will turn
off. This is normal.
If the light stays on, or comes on when you are driving,
your vehicle needs service. If the BRAKE or LOW
AIR warning light is not on, you still have brakes, but
you do not have the anti-lock brake feature. If the
BRAKE and/or LOW AIR warning light is on, you do not
have anti-lock brakes and there is a problem with
your regular brakes. SeeBrake System Warning Light
on page 3-33andAnti-Lock Brake System (ABS)
on page 4-8for more information.
The anti-lock brake system warning light should come
on briefly when you turn the ignition key to ON. If
the light does not come on then, have it fixed so it will
be ready to warn you if there is a problem.
3-35

Low Coolant Warning Light
You have a low coolant
warning light. If this light
comes on, your system is
low on coolant and the
engine may overheat.
The warning light should come on briefly, as a check,
when you turn on the ignition.
When it comes on, you will also hear a warning tone at
several beats per second for 10 seconds. SeeEngine
Coolant (Gas and DURAMAX
®Engines) on page 5-38
orEngine Coolant (Caterpillar®Diesel Engines) on
page 5-40and have your vehicle serviced as soon as
you can.
This light may also come on if your vehicle is equipped
with the automatic engine shutdown system and
engine shutdown has begun. SeeEngine Alarm and
Automatic ShutdownunderStarting the Diesel Engine
on page 2-15.
Wait to Start Indicator
(Diesel Engine)
If your vehicle has the DURAMAX®6.6L diesel engine,
you will have glow plugs and an air intake heater. If
your vehicle has the DURAMAX
®7.8L diesel engine,
you will have glow plugs and an inlet heater. If your
vehicle has a Caterpillar
®engine, you will have an
inlet heater.
The light in the center of
the instrument panel will
come on when the
inlet heater or glow plugs
are on and the ignition
key is in RUN.
Wait until the indicator light turns off before turning the
ignition key to START.
3-37

Malfunction Indicator Lamp
Service Engine Soon Light
If this light comes on or
flashes while you are
driving, two things may
happen.
First, you will not notice any difference in engine
performance, but your tail pipe emissions may increase.
Second, your engine may not run properly or may
stall without warning. If either of these things happen,
drive or tow your vehicle to your dealer for service.
This light should come on when the ignition is on, but
the engine is not running, as a check to show you
it is working. If it does not come on at all, have
it repaired.
Notice:If you keep driving your vehicle with this
light on, after awhile, your emission controls
may not work as well, your fuel economy may not
be as good, and your engine may not run as
smoothly. This could lead to costly repairs that may
not be covered by your warranty.
Oil Pressure Gage
The engine oil pressure gage, on the lower right portion
of your instrument panel cluster, shows engine oil
pressure in psi (pounds per square inch) or in kPa
(kilopascals). Oil pressure may vary with outside
temperature and oil viscosity, but readings of
30 to 40 psi (205 to 275 kPa) on gasoline engines at
operating temperature and moderate road speeds
are normal. If you have a diesel engine, the normal
operating range should be between 35 and 70 psi
(240 to 480 kPa).
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3-38