engine CHEVROLET TRACKER 1994 Service Manual

Problems on the Road
If the coolant inside the coolant recovery
tank
is boiling, don’t do anything else
until it cools down.
The coolant level should be at or above
“FULL.” If it isn’t, you may have a leak
in the radiator hoses, heater hoses,
radiator, water pump or somewhere else
in the cooling system. I NOTICE:
I
Engine damage from running your
engine without coolant isn’t covered
by your warranty.
[f there seems to be no leak, check to see
if the electric engine fan is running.
If the
mgine is overheating, the fan should be
running. If it isn’t, your vehicle needs
service.
How to Add Coolant to the Coolant
Recovery
Tank
[f you haven’t found a problem yet, but
:he coolant level isn’t at or above the
“FULL” mark, add a 50/50 mixture of
:lean water (preferably distilled) and a
xoper antifreeze at
the coolant recovery
:a&. (See “Engine Coolant” in the Index
for more information about the proper
:oolant mix.)
. . .I42
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~~ NOTICE:
~~~
In cold weather, water
can freeze and
crack the engine, radiator, heater core
and other parts.
Use the recom-
mended coolant. When
the coolant in the
coolant recovery
tank is at or above the
"FULL" mark.
start your vehicle.
If the overheat warning continues, there's
ope more thing you can try. You can add
the proper coolant mix directly to the
radiator, but be sure the coolink 7 . 4: y. stem
is cool before you
do it.
A CAUTION:
Steam and scalding liquids from a
hot cooling system can blow out and
burn you badly. They
are under pres-
sure, and
if you turn the radiator
pressure cap
- even a little - they can
come out
at high speed. Never turn
the cap when the
cooling system,
including the radiator pressure cap, is
hot. Wait for the cooling system and
radiator pressure
cap to cool if you
ever have to turn the pressure cap.
I
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4. Then fill the coolant recovery tank to
the
"FULL" murk. Put the
cap back
on the coolant
recovery tank,
but leave the radiator
pressure cap
off.
6.
0
Start the engine and let it run until
you can feel the upper radiator hose
getting hot. Watch out for the engine
fan.
By this time, the coolant level inside
the radiator filler neck may be lower.
If the level is lower, add more of the
proper
mix through the filler neck
until the level reaches the base of the
filler neck.
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... .v ,
A CAUTION:
Changing a tire can cause an injury. The vehicle can slip off the jack and roll
over
you or other people. You and they could be badly injured. Find a level
place to change your tire.
To help prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission shift lever in T“ (Park), or shift a manual
3. If you have a four-wheel-drive vehicle, be sure the transfer case is in a drive
4. Turn off the engine.
transmission
to “ 1” (First) or “R” (Reverse).
gear
- not in “N’ (Neutral).
To be even more certain the vehicle won’t move, you can put chocks at the front
and rear
of the tire farthest away from the one being changed. That would be the
tire
on the other side of the vehicle, at the opposite end. The
following steps
will tell you how to
.rse the jack and change
a tire.
The equipment you’ll need is under the
ront seats.
rhejack and wheel wrench
are under the
passenger’s
seat.
147 ...
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Here you will find information
about the care of your Geo
. This
part begins with service and fuel
information. and then it shows
how to check important fluid and
lubricant levels
. There is also
technical information about your
vehicle. and a section devoted
to its appearance care
.
Service & Appearance Care
Service ........................................................
Fuel ..........................................................
Checking Things under the Hood ...................................
HoodRelease .................................................
Engineoil ...................................................
Aircleaner ...................................................
Automatic Transmission Fluid ....................................
Manual Transmission Fluid ......................................
Clutch Adjustment .............................................
RearAxle ....................................................
Four-WheelDrive .............................................
Enginecoolant ................................................
Power Steering Fluid ...........................................
Windshield Washer Fluid ........................................
Brake Master Cylinder ..........................................
Bulb Replacement ...............................................
Loading Your Vehicle ..........................................
Tires ........................................................
Appearance Care Materials Chart ...................................
Vehicle Identification Number (VIN) ................................
Service Parts Identification Label ...................................
Add-on Electrical Equipment ......................................
Fuses and Circuit Breakers ........................................
Capacities and Specifications .......................................
Battery ......................................................
Appearancecare ................................................
ReplacementBulbs ..............................................
156
156
159
159
162
165
167
168
169 169
170 170
173
174
174
176 177
181
183
189 195 196
196
196
196
199
200
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Service and Appearance Care
I Service
lour Geo dealer knows your vehicle best
nd wants you to be happy with it. We
lope you’ll go to your dealer for all your
ervice needs. You’ll
get genuine GM
‘arts and GM-trained and supported
xvice people.
i’e hope you’ll want to keep your GM
ehicle all GM. Genuine GM parts have
ne of these marks.
loing Your Own Service Work
F YOU want to do some of your own
ervice work, you’ll want to get the
lroper Geo Service Manual.
It tells you
mch more about how to service your
;eo than this manual can. To order the
. . .I56
xoper service manual, see “Service
Publications” in the Index.
You should keep a record with all parts
receipts and list the mileage and the date
Df any service work you perform. See
“Maintenance Record” in the Index.
NOTICE:
If you try to do your own service
work without knowing enough about
it, your vehicle could be damaged.
Fuel
Use regular unleaded gasoline rated at 87
octane or higher. It should meet
specifications ASTM D4814
in the U.S.
and CGSB 3.5-92 in Canada. These fuels
should have the proper additives,
so you
should not have to add anything to the
fuel.
In the U.S. and Canada, it’s easy to be
sure you get the right kind of gasoline
(unleaded). You’ll see “UNLEADED”
right on the pump. And only unleaded
nozzles will
fit into your vehicle’s filler
neck.
Be sure
the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If
it’s bad enough, it can damage your
engine.
If you’re using fuel rated at 87 octane or
higher and you still hear heavy knocking, your engine needs service.
But don’t
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worry if you hear a little pinging noise
when you’re accelerating or driving up a
hill. That’s normal and you don’t have to
buy a higher octane fuel to get rid of
pinging. It’s the heavy, constant knock
that means you have a problem.
What about gasoline
with blending
materials that contain oxygen
(oxygenates), such as MTBE or alcohol?
MTBE
is “methyl tertiary-butyl ether.”
Fuel that is no more than
15% MTBE is
fine for your vehicle.
Ethanol
is ethyl or grain alcohol.
Properly-blended fuel that
is no more
than
10% ethanol is fine for your vehicle.
Methanol is methyl or wood alcohol.
NOTICE:
Fuel that is more than S% methanol
is bad for your vehicle. Don’t use it.
It can corrode metal parts
in your fuel
system and also damage plastic and
rubber parts. That damage wouldn’t
be covered under your warranty. And
even
at 5% or less, there must be
“cosolvents” and corrosion prevent-
ers
in this fuel to help avoid these
problems.
Gasolines for Cleaner Air
Your use of gasoline with deposit control
additives
will help prevent deposits from
forming
in your engine and fuel system.
That helps keep your engine
in tune and
your emission control system working
properly. It’s good for your vehicle, and
you’ll be doing your part
for cleaner air.
Many gasolines are now blended with
oxygenates. General Motors recommends
that you use gasolines
with these blending
materials, such as MTBE and ethanol. By
doing
so, you can help clean the air,
especially
in those parts of the country
that have high carbon monoxide levels.
In addition, some gasoline suppliers are
now producing reformulated gasolines.
These gasolines are specially designed to
reduce vehicle emissions. General Motors
recommends that you use reformulated
gasoline.
By doing so, you can help clean
the air, especially
in those parts of the
country that have high ozone levels.
You should ask your service station
operators
if their gasolines contain deposit
control additives and oxygenates, and
if
they have been reformulated to reduce
vehicle emissions.
Fuels in Foreign Countries
If you plan on driving in another country
outside the
U.S. or Canada, unleaded fuel
may be hard to find.
Do not use leaded
gasoline. If you use even one tankful,
your emission controls won’t work well
or at all. With continuous use, spark plugs
can get fouled, the exhaust system can
corrode, and your engine oil can
deteriorate quickly. Your vehicle’s oxygen
sensor
will be damaged. All of that means
costly repairs that wouldn’t be covered by
your warranty.
To check on fuel availability, ask an auto
club, or contact a major oil company
that
does business in the country where you’ll
be driving.
You can also write us
at the following
address for advice. Just tell us where
you’re going and give your Vehicle
Identification Number
(VIN).
General Motors Overseas Distribution
North American Export Sales (NAES)
1908 Colonel Sam Drive
Oshawa, Ontario
LlH 8P7
Corporation
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Service and Appearance Care
6% CAUTION:
When you open the hood, you’ll see on
the 8-valve engine:
1. Battery
2. Automatic Transmission Dipstick
3. Oil Fill Cap
4. Brake Fluid Reservoir
5. Air Cleaner
6. Engine Coolant Reservoir
(if equipped)
7. Power Steering Reservoir
8. Radiator Pressure Cap
9. Electric Engine Fan
IO. Engine Oi I Dipstick
11. Windshield Washer Rescrvoir
12. Main Fuse Box
Things that burn can get on hot engine
parts and start a fire. These include
liquids like gasoline, oil, coolant,
brake fluid, windshield washer and
other fluids, and pXastic OT rubber.
You or others could be burned. Be
careful not to drop or spill things that
will burn onto a hot engine.
Before closing the hood, be sure all
the filler caps are on.
. . .160
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When you open the hood, you’ll see on
the 16-valve engine:
1. Battery
2. Automatic Transmission Dipstick
3. Oil Fill Cap
4. Brake Fluid Reservoir
5. Air Cleaner
6. Engine Coolant Reservoir (if equipped)
7. Power Steering Reservoir
8. Radiator Pressure Cap
9. Electric Engine Fan
IO. Engine Oil Dipstick
11. Windshield Washer Reservoir
12. Main Fuse Box
A CAUTION:
Things that bm can get on hot engiae
parts and start a fxe. These include
liquids like gasoline, oil, coolant,
brake fluid, windshield
washer and
other fluids, and plastic or rubber.
You
or others could be burned. Be
careful not to drop or spill things that
will bum onto a hot engine.
Before closing the hood, be sure all
the filler caps are on.
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Service and Appearance Care
rhen lift the hood to relieve pressure on
he hood prop. Remove the hood prop
rom the slot
in the hood and return the
Jrop
to its retainer. Then just let the hood
[own and close
it firmly.
. .162
Engine Oil
It’s a good idea to check your engine oil
level every time you get fuel. In order to
get an accurate reading,
the oil must be
warm and the vehicle
must be on level
ground.
Turn off the engine and give
the oil a few
minutes
to drain back into the oil pan. If
you don’t, the oil dipstick might not show
the actual level.
To Check Engine Oil
Pull out the dipstick and clean it with a
paper towel or cloth, then push it back in
all the way. Remove it again, keeping the
tip lower.
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